We implement thorough quality control to gain the trust of our customers, such as reducing measurement time and improving accuracy!
Our company has established a quality system based on the "Dantotsu" activities and is always striving for customer satisfaction. The "Dantotsu Process Creation Activities" are quality activities aimed at creating a process that is clearly the best by pursuing the root causes of defects and thoroughly eliminating potential causes. Every day, we stop production equipment for 15 minutes to investigate the root causes of defects that occurred in the process the previous day, respond to defects based on the "three realities" principle, and discuss measures to prevent recurrence for parts with defects that occurred in the process each month. Currently, it has been 10 years since we began these activities. This is not only a concept of quality but also an activity that forms the foundation of Shimizu Industry, including improvements in productivity and human resource development. [Overview] - Single-piece flow processing - Image inspection system (inspection process) - Image inspection system (manufacturing process) - CNC three-dimensional measuring machine / CNC shape measuring instrument - Image dimension measuring instrument *For more details, please refer to the PDF document or feel free to contact us.
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【Overview Details】 <One-Piece Flow Processing> ■ Based on the Just-In-Time philosophy, we conduct one-piece flow production (cell production). ■ We have streamlined the entire process from "material input to production, inspection, and packaging" into a single line. ■ This is implemented in both the press line and the plastic molding line. <Image Inspection System (Inspection Process)> ■ We incorporate image inspection within the inspection process to identify appearance defects that are difficult to judge visually using an image system. <Image Inspection System (Manufacturing Process)> ■ We integrate an image inspection system within the manufacturing process to detect issues such as product set omissions. If a defect occurs, the equipment stops, preventing products from flowing to the next process. <CNC Three-Dimensional Measuring Machine / CNC Shape Measuring Instrument> ■ With three-dimensional measuring machines and shape measuring instruments that allow for automatic measurement through computer numerical control, we achieve quality assurance through high-precision and reliable measurements. <Image Dimension Measuring Instrument> ■ We possess measuring instruments at both our headquarters and Shimoda that allow for easy operation and high-precision measurements through programmed settings, enabling anyone to perform measurements quickly and easily without variability from human operators. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Located along the pristine Igarashi River in Sanjo City, surrounded by lush greenery, we primarily focus on automotive parts, designing and manufacturing molds for press parts and plastic parts, as well as processing press parts, insert molding of plastic parts, and injection molding. We assemble press and plastic products according to customer requirements, enabling short lead times and significantly reducing mold costs, thereby lowering initial development expenses. Furthermore, we ensure thorough quality control and quality assurance for molds and products by obtaining ISO/TS16949 certification.