A system that can shorten the tact time for continuity testing of wire harnesses and acceptance and shipping inspections of connectors.
【Challenges in the Inspection Process】 Wire harnesses (cable harnesses) that can simplify the assembly processes of automobiles, medical devices, elevators, and robots. The manufacturing process of wire harnesses is complex, as it involves bundling multiple wires with ties or tubes and attaching multi-core connectors to several ends. This complexity makes it difficult to automate production, and it is not uncommon for it to become a bottleneck in the overall process. In particular, in the inspection process, there was a challenge of needing to change inspection patterns multiple times to conduct continuity tests, which made it impossible to shorten the tact time. 【Reducing Tact Time with Multi-Point Bidirectional I/O】 The USB I/O unit DIO-128SLX-USB, equipped with a 128-point bidirectional digital input/output interface, can reduce the tact time for continuity testing of wire harnesses and acceptance and shipment inspections of connectors.
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basic information
The DIO-128SLX-USB's 128-point input/output interface can be programmed to switch between input and output at any time, one point at a time. By switching inspection patterns via software, it eliminates the need to change wiring between the wire harness (the item under inspection) and the inspection jig, thereby reducing the time previously required for replacements. The DIO-128SLX-USB is a USB connection type, allowing the use of notebook/laptop computers for inspection. It also contributes to the miniaturization and energy efficiency of inspection equipment.
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Applications/Examples of results
Wire harness continuity testing. Shortening the takt time for incoming/outgoing inspections of connectors and other components.
Line up（1）
| Model number | overview |
|---|---|
| DIO-128SLX-USB | Digital Input/Output USB I/O Unit Bidirectional 128ch (Isolated 24VDC) |
Company information
Established in April 1975. We operate globally in the electronics and information-related fields, contributing to the global society as a world pioneer company that utilizes PC technology in automation systems across various sectors. We provide component products and system integration technology. As a comprehensive manufacturer of electronic devices, we offer a wide range of high-quality industrial PCs, expansion boards, network devices, and software as component products, and we also accommodate OEM/ODM and customization based on our innovative advanced core technologies to meet customer needs. Additionally, we prepare industry-specific system packages that combine communication services and system equipment, and we are committed to product development and service provision from the customer's perspective as a total solution vendor.
![[Production Example] Continuity Inspection Section](https://image.mono.ipros.com/public/product/image/a1c/2000710818/IPROS65987597144916385444.png?w=280&h=280)
![[Case Study] Continuity Testing Device](https://image.mono.ipros.com/public/product/image/12c/2001044500/IPROS41531707058944720844.png?w=280&h=280)
