Since it can be manufactured using a simple type (current type, foamed type), the usual prototype investment can be done at a low cost. It can be done at a price of 1/5 to 1/10 of the usual wooden mold.
We can accommodate everything from ultra-precision castings (100g) for small items to ultra-large castings (1500kg) used in machine tools and ships. Among these, we have a strong track record in sand casting in the 1-ton class and have received high praise for our work. Our quick response capability for prototypes is also a key selling point. Additionally, among the various manufacturing methods available in sand casting, we employ self-hardening molds utilizing an organic self-hardening sand regeneration treatment machine (alkali phenol). This method offers high self-hardening properties, excellent release characteristics, and is suitable for large sand castings. Furthermore, in addition to equipment that enables large sand casting, we have accumulated a wealth of technical know-how in casting technology through our extensive experience in handling large sand castings. We deliver highly reliable products by utilizing our unique casting methods to meet the stringent quality and technical requirements for airtightness and casting defects that are often considered challenging for large products.
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basic information
【List of Main Equipment】 Organic Self-Hardening Sand Regeneration Treatment Machine (Alkali Phenol) Continuous Mixers: 2 units Molding Lines: 2 lines (for large items, for small items) Melting Furnaces: 7 units (Copper Alloys: 300kg, 680kg×2, 1000kg×1; Aluminum Alloys: 200kg, 650kg×2) Emission Analysis Device: 1 unit (Spectro) Ultrasonic Flaw Detector Three-Dimensional Measuring Machine: 1 unit (Mitutoyo) Fine Cutter: 1 unit Vacuum Solidification Tester: 1 unit Shot Blasters: 2 units (Drum type, Table type φ2000) Cranes: 2.8t×4 units, 1t (Jib type)×4 units 【Materials】 ○ High-Strength Brass (Manganese)・Brass・Aluminum Bronze・Bronze (Gunmetal)・Phosphor Bronze 【Casting Process】 ○ Mold Making ○ Shaping ○ Pouring ○ Finishing ● For more details, please refer to the PDF document or feel free to contact us.
Price range
Delivery Time
P4
Applications/Examples of results
This is equipment for the base part of precision machinery. It can also accommodate large prototypes.
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Company information
At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)