Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!
FMC casting creates foam models in the same shape as the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (steel substitute) materials. Focusing on castings for press molds for automotive parts and various industrial machinery, we design and manufacture full mold models ranging from 50 kg to 15 tons, and achieve consistent production from casting to machining through melting with a high-frequency induction furnace that minimizes impurities.
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Product Name: Pad Material: TOS700 Size: 1800×1600×500 Weight: 1700kg TOS Series - Developed as an alternative material to tool steel - Proven track record in mass production and cost reduction - Features during frame hardening (flame hardening) 1. Good frame hardness with cast iron material 2. Stable hardened layer formation even at the edge 3. Minimal thermal distortion with laser hardening method 4. Reduced material costs 5. Reduced processing time 6. Possible integrated structure with cast iron TOS700 Features - Achieves hardness of HRc53 or higher through frame hardening - Ideal for cutting tool materials or integrated structural materials such as punches and dies
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Applications/Examples of results
Various automobile and mold manufacturers with numerous achievements.
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Company information
Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.
![[Production Example] Castings for Automobile Body Press Molds](https://image.mono.ipros.com/public/product/image/a54/2000996794/IPROS53351001115018851711.jpeg?w=280&h=280)
