Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Ironworks!!
FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and these foam models are embedded in sand molds to produce the products through replacement with molten metal. This method minimizes the occurrence of burrs and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (alternative steel) materials. Focusing on castings for press molds for automotive parts and various industrial machinery, we design and manufacture full mold models ranging from 50 kg to 15 tons, and achieve consistent production from casting to machining through melting with a high-frequency induction furnace that has low impurities.
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Product Name: Upper Type Curved Blade Material: FCD540 Size: 1200×600×200 Weight: 500kg FMC (Full Mold) Casting Full mold casting involves creating a foam model that is the same shape as the product using expanded polystyrene, and then embedding that foam model in a sand mold to produce the product through replacement with molten metal. - Quality 1. No burrs compared to wooden patterns, allowing for high-precision casting. 2. Capable of producing complex and high-precision products. - Cost 1. Even with complex shapes, modeling with 3D CAD results in fewer processes and high cost advantages. 2. It is possible to create foam models by combining processed expanded polystyrene into multiple parts, even for complex shapes. 3. Compared to traditional wooden patterns, it is very advantageous in terms of production time and cost. 4. There is no need for wooden pattern storage, and maintenance due to deterioration is also unnecessary.
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Various automobile and mold manufacturers with numerous achievements.
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Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.
![[Production Example] Castings for Automobile Body Press Molds](https://image.mono.ipros.com/public/product/image/a54/2000996794/IPROS53351001115018851711.jpeg?w=280&h=280)
