Case Study of Automated Visual Inspection: Wall and Large Door Inspection Examples
Image Processing Visual Inspection System "iVision"
An example of the automation of exterior inspection using a 2D operational conveyor system to inspect scratches and dents on the surface of wooden doors!
Regarding the necessary inspections for "scratches and dents" on relatively large product surfaces such as closet doors and doors, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of a system that has been implemented, which installs a camera and lighting on an XY stage movement device to conduct inspections even for products with large surface areas. In this system, products are placed at designated positions on the device, and the camera and lighting move to capture images, allowing for inspections of products that require inspection over large areas. When conducting visual inspections on large products, their size can become a hindrance, requiring significant effort for visual inspection. Additionally, certain areas may become difficult to see depending on the location, leading to potential oversights and other issues. **Features of this system:** - For workpieces that are too large to capture in a single image, the camera can be moved to enable comprehensive imaging. - The camera moves to inspect areas that are difficult to confirm visually. *First, we will verify whether the workpieces you wish to inspect can be inspected with this system. *Detailed processing information, including the processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Automatic inspection for large products 【Case Studies】 ■ Appearance inspection of large wooden products such as wooden doors ■ Appearance inspection of surface conditions of metal plates * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)