Fully Automatic Powder and Granular Material Unloading and Feeding Device "Labor Save"
LaborSave
A simple and excellent device that automatically opens and dispenses powdered and granular raw materials packaged in the world's first paper and plastic bags.
The "LaborSave," developed by Ayal Robotics & Engineering, is the world's first system inspired by observing workers manually opening plastic pellets into a hopper at plastic manufacturing facilities. It considers how inefficient and wasteful human labor is when extracting contents from bags and provides a machine design for automated solutions. "LaborSave" is recognized by Manufacturing Outlook as one of the world's top industrial robotics solution providers, offering over 99.99% efficiency in content extraction, immediate reductions in labor costs and contamination risks, and safety and guarantees backed by major global standardization organizations. It features equipment models tailored to processing volumes, achieving content extraction efficiency regardless of bag type, weight, or arrangement on pallets, and can be customized to meet customer demands. Additionally, it provides supplementary functions such as bag compression after opening, automatic cleaning systems, suction units, pallet supply conveyors, and systems for extracting and stacking empty pallets.
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【Benefits of Introduction】 ■ Reduction of labor costs and disaster risks ➡ Fully automatic opening and feeding of 300 to a maximum of 1300 bags per hour ■ Significant reduction of raw material loss ➡ Capable of extracting 99.99% of the raw materials in the bags ■ Prevention of contamination during raw material feeding ➡ Elimination of contamination risks such as bag fragments and human hair ■ Proven track record of over 1000 units worldwide ➡ Extensive experience in food, plastics, pharmaceuticals, and chemical manufacturers ■ High level of safety standards ➡ Certifications meeting global standards such as CE, UL, TUV, GOST
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Applications/Examples of results
【Introduction】 Production factories and logistics facilities in industries such as plastics, food, beverages, logistics, feed, pharmaceuticals, and chemicals, where bags containing raw materials are opened and poured in.
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| Model number | overview |
|---|---|
| Model HC-L | Space-saving and compact. Maximum processing capacity: 400 bags/hour. |
| Model HC | Space-saving and compact. Maximum processing capacity: 600 bags/hour. |
| Model G2 | Second generation model. Maximum processing capacity: 900 bags/hour. |
| Model VHC | Large model. Maximum processing capacity: 1300 bags/hour. |
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Company information
The Sojitz Group has been developing a wide range of businesses as a general trading company for over 150 years, rooted in the long histories of Nichimen Corporation and Nissho Iwai Corporation. Sojitz Machinery Corporation was newly established on April 1, 2021, by integrating four companies within the Sojitz Group as the core business company in the machinery segment. We engage in the trading of plants, equipment, and materials used across a wide range of industrial fields, including steel, chemicals, power, automotive, home appliances, and electronic devices, providing comprehensive support for domestic and international business development through various functions required for equipment introduction and overseas expansion. In the Environmental and Lifestyle Industry Systems Division, we focus primarily on advanced materials, environmental/3R, and automation/labor-saving technologies. We offer a diverse lineup of innovative recycling equipment and cutting-edge production facilities and ancillary equipment for the plastic industry (films, sheets, non-woven fabrics), as well as storage, sorting, processing, and inspection equipment related to agriculture, confectionery, food processing, and beverages, both domestically and internationally. In the semiconductor sector, we provide processing equipment for high value-added products and next-generation materials, and we realize optimal material handling systems within factories. Leveraging our unique expertise, we offer a wide range of high-value-added optimal solutions to solve our customers' challenges.
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