In addition to maintenance, we can also repair and modify fitting parts, as well as produce new gears of various types.
A reducer is a device that gradually changes the rotational speed and torque of the force input by an electric motor through gears with different diameters and tooth counts, and among these, gear systems remain a major component today. Due to their long track record and the ability to manufacture at low cost, many gear systems that have been in operation for several decades are still actively functioning. In cases where fitting repairs or the replacement of consumables cannot restore the original functionality, new gears can be manufactured using reverse engineering techniques based on the existing gears to extend their lifespan.
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basic information
We maintain various types of centrifuges. 【Features】 - Extensive maintenance track record both domestically and internationally - Capable of new gear manufacturing - Improvement proposals based on load conditions and gear surface conditions - Support for overhauls aimed at performance enhancement beyond maintenance - Gear inspections are also available - Condition assessment through non-destructive testing
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Applications/Examples of results
【Maintenance Examples】 ○ Large reduction gear maintenance ○ Casing fitting repair ○ Gear inspection and manufacturing ○ Shaft manufacturing ○ Cast iron casing repair ○ Hard-facing and thermal spray repair
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Company information
KBK Engineering Co., Ltd. is a designated maintenance company for major domestic and international manufacturers, specializing in the diagnosis and in-factory disassembly and maintenance of high-speed rotating machinery. They are highly regarded for their mechanical maintenance skills and experience, which have been cultivated at Kurashiki Boring Machine Works, based on their knowledge of mechanical engineering. They perform maintenance and repairs on various types of rotating machinery used in factories across industries such as chemicals, food, and steelmaking. Through the maintenance of numerous high-speed rotating machines, they have addressed and solved challenges that have arisen throughout the process, leading to their current success. Utilizing mechanical engineering technologies related to materials, heat treatment, and mechanisms, as well as surface treatment technologies represented by thermal spraying and plating, shape restoration techniques through build-up and welding, and part restoration technologies that allow for the manufacturing of identical components, they contribute to the longevity of industrial rotating machinery and the durability of plants with their expertise. They also produce parts through various machining processes, adding appropriate elements to ensure satisfaction in both quality and price. They particularly excel in the production and repair of thermal spray components, managing the processes before, during, and after the work appropriately to meet customer demands. With knowledge gained from understanding processes in various industries such as chemicals, beverages, food, and steelmaking, they provide the necessary elements for mechanical maintenance and engage in maintenance as a comprehensive contact point for mechanical services.