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  6. Automatic polishing system after joining the white body roof and side panels!

Automatic polishing system after joining the white body roof and side panels!

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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FerRobotics creates a new standard for polishing automation! Significant reduction in consumable costs through polishing automation in automotive factories.

Complete control of pressing force through high-speed automatic correction using our technology ACT. A picture is worth a thousand words! Please check our website or YouTube (FerRobotics) for application example videos. The finishing polishing after welding/brazing at the roof joint of automobiles is fully automated, significantly improving finishing quality! It also greatly contributes to labor savings! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, making it a perfect match for high-end product demands. Full automation by ASK enables the highest quality and best finish. ■Benefits: - The high-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for polishing and brushing. - Maintains a high level of quality, allowing for polishing 24 hours a day, 365 days a year. - The high-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration issues due to automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

    Welding robot
ASK.jpg

Automatic polishing system after joining the white body roof and side panels!

ASK.jpg
ASK.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker expertise - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through processing with constant pressure.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Removal of weld beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, various types of buff polishing, mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of roof joints on automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

  • ASK.jpg

    Using our patented technology, Active Compliant Technology (ACT), we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback to enhance flexibility, reliability, and profitability in manufacturing environments more than ever before. The ACT, optimized for robots, automatically measures the required pressing force and instantly compensates for complex surface shapes, enabling consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product for special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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Grinding kit ASK201 series for the roof joint area of the body-in-white.

Grinding kit ASK201 series for the roof joint area of the body-in-white.

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Active Sensitive ASK Brushing Kit for Industrial Robots

Active Sensitive ASK Brushing Kit for Industrial Robots

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

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The best solution for robot polishing.

Imagine robot polishing that suits your company through FerRobotics' application example videos! We are uploading a wealth of robot polishing application example videos on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

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FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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