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  6. Automatic polishing system for roof joints of automotive white bodies.

Automatic polishing system for roof joints of automotive white bodies.

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FerRobotics

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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FerRobotics creates a new standard for polishing automation! Complete automation of polishing the roof joint area of automotive bodies with pressure correction control.

Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share success stories in the video. A picture is worth a thousand words! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finishing quality!! It also greatly contributes to labor savings!! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, perfectly matching the demands of high-end products. Full automation with ASK enables the highest quality and best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, dramatically improving productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for 24/7 grinding. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (return on investment) allows for early recovery of capital investment.

    Welding robot
ASK201.jpg

Automatic polishing system for roof joints of automotive white bodies.

ASK201.jpg
ASK201.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

We have many example usage videos available on our website and YouTube, so please take a look. You can search for FerRobotics. Maximum pressing force (contact force) 100N~ Compatible with almost all industrial robot and collaborative robot brands.

Price information

Please contact us.

Delivery Time

Please contact us for details

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Applications/Examples of results

Automation of various manufacturing lines is possible, not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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ASK Series

ASK Series

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Grinding kit ASK201 series for the roof joint area of the body-in-white.

Grinding kit ASK201 series for the roof joint area of the body-in-white.

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Leaving no 3K jobs for the next generation. Solving the shortage of skilled workers. Building a polishing robot system that equips robots with human-like sensory capabilities through high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding with a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

Imagine robot polishing that suits your company through FerRobotics' application example videos! We are uploading a wealth of robot polishing application example videos on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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