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  5. Articulated Robot
  6. Automatic polishing of molds is possible. High finishing quality is achieved with automatic pressure correction.

Automatic polishing of molds is possible. High finishing quality is achieved with automatic pressure correction.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

High-speed autonomous correction of contact force, with autonomous correction of the tool's gravitational load as well. By increasing the robot's trajectory speed, stable high-quality automatic polishing is possible with uniform force regardless of the angle.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically corrects for gravitational loads, allowing for consistent polishing/grinding at the set contact force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robotic arm for corrections, further assisting in improving the processing speed of robotic polishing. Furthermore, it automatically corrects for tool loads that vary due to gravity based on the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

    Articulated Robot
AAK505.jpg

Automatic polishing of molds is possible. High finishing quality is achieved with automatic pressure correction.

AAK505.jpg
AAK505.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through processing with constant pressing force Maximum pressing force (contact force) 100N and above Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding jobs) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of diverse manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics_AOK_wheel_rim_polishing3.jpg

    We provide the best solutions for robotic polishing and grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a steady pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product that meets special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automatic polishing and grinding (including polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF Series

ACF Series

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ACF-K

ACF-K

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News about this product(6)

Mold polishing can now be automated. Molds with free-form surfaces. An end effector that autonomously corrects contact force at high speed and also autonomously corrects the gravitational load of the tool. With high-speed automatic correction control, the robot's trajectory speed is increased, enabling stable, high-quality automatic polishing with uniform force regardless of the angle!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent polishing/grinding with the set contact force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF itself controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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Mold grinding can now be automated. Molds with free-form surfaces. An end effector that autonomously corrects contact force at high speed and also autonomously corrects the gravitational load of the tool. With high-speed automatic correction control, the robot's trajectory speed is increased, enabling stable, high-quality automatic grinding with uniform force regardless of the angle!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding operations, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. This technology can increase the speed at which devices and robots move along their paths, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool loads affected by gravity, which varies with the angle of the robot, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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Mold polishing can now be automated. Molds with free-form surfaces. An end effector that autonomously corrects contact force at high speed and also autonomously corrects the gravitational load of the tool. With high-speed automatic correction control, the robot's trajectory speed is increased, enabling stable, high-quality automatic polishing with uniform force regardless of angle!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent polishing/grinding at the set contact force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the contact pressure by adjusting its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

Added to bookmarks

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Mold polishing can now be automated. Molds with freeform surfaces. An end effector that autonomously corrects contact force at high speed and also autonomously corrects the gravitational load of the tool. With high-speed automatic correction control, the robot's trajectory speed is increased, enabling stable, high-quality automatic polishing with uniform force regardless of the angle!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent polishing/grinding with a set contact force. This technology increases the speed at which devices and robots can move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the control of contact pressure is achieved through the expansion and contraction of the ACF itself, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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Company information

FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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