Maintenance can be performed as a complete set, including the sealing unit and the reducer.
The stable behavior of machines responsible for stirring and dispersing operations to maintain a constant state within the tank during the mixing of gases, liquids, and powders directly affects the reaction conditions and yield. Wear at the fitting caused by driving the blades attached to the end of the stirring shaft, or instability in the rotation of horizontally oriented dispersers, which are often cantilevered, can result in failure to achieve the desired properties or yield. Additionally, issues with the sealing unit can lead to the outflow of processed materials from the tank or the inflow of impurities from outside the tank, as well as rotation problems due to malfunctions in the reduction gear. Based on the usage conditions of the machinery, appropriate inspections and maintenance, considering the intended use, are conducted, including the mechanical seal unit and the accompanying reduction gear.
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We maintain various types of stirrers and dispersers. 【Features】 - Complete maintenance including mechanical seals - Timely response through collaboration with Kurashiki Boring Machine Works - Maintenance considering the usage environment - Support for overhauls aimed at performance improvement beyond maintenance - Maintenance that takes into account the characteristics and elements of fluids
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Applications/Examples of results
[Maintenance Examples] - Complete maintenance including mechanical seals - Complete maintenance including reduction gears - Emergency repairs in collaboration with KBK - Optimal repairs for fitting parts - Procurement of consumable parts - On-site disassembly and installation
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KBK Engineering Co., Ltd. is a designated maintenance company for major domestic and international manufacturers, specializing in the diagnosis and in-factory disassembly and maintenance of high-speed rotating machinery. They are highly regarded for their mechanical maintenance skills and experience, which have been cultivated at Kurashiki Boring Machine Works, based on their knowledge of mechanical engineering. They perform maintenance and repairs on various types of rotating machinery used in factories across industries such as chemicals, food, and steelmaking. Through the maintenance of numerous high-speed rotating machines, they have addressed and solved challenges that have arisen throughout the process, leading to their current success. Utilizing mechanical engineering technologies related to materials, heat treatment, and mechanisms, as well as surface treatment technologies represented by thermal spraying and plating, shape restoration techniques through build-up and welding, and part restoration technologies that allow for the manufacturing of identical components, they contribute to the longevity of industrial rotating machinery and the durability of plants with their expertise. They also produce parts through various machining processes, adding appropriate elements to ensure satisfaction in both quality and price. They particularly excel in the production and repair of thermal spray components, managing the processes before, during, and after the work appropriately to meet customer demands. With knowledge gained from understanding processes in various industries such as chemicals, beverages, food, and steelmaking, they provide the necessary elements for mechanical maintenance and engage in maintenance as a comprehensive contact point for mechanical services.