Contributes to a 35% cost reduction compared to conventional methods! Developed a unique method! Can be manufactured using only press and rotary grinding!
We would like to introduce a case where processing was achieved at "1/16th" of the limits of press processing. This product is made of thick plate and is designed with large cutouts on the outer circumference due to space constraints, with a thickness of 1mm at the cutout section for an 8mm thick plate. Previously, machining was necessary, but we developed a unique method that allows for production using only pressing and rotary grinding, contributing to a 35% cost reduction compared to conventional methods. [Results] - By enabling processing with only pressing and rotary grinding, we contributed to a 35% cost reduction compared to conventional methods. - The inner diameter meets almost all shear surface requirements (customer requirement is over 70% shear surface). - Taper processing for hole entry, which is difficult without machining, is also handled by pressing. - Three linear beads (linear protrusions) with an inner diameter of R0.25 are also processed by pressing. *For more details, please refer to the PDF document or feel free to contact us.
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Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.