[Development Case] Achieving processing at "1/16" of the limits of press processing.

Contributes to a 35% cost reduction compared to conventional methods! Developed a unique method! Can be manufactured using only press and rotary grinding!

We would like to introduce a case where processing was achieved at "1/16th" of the limits of press processing. This product is made of thick plate and is designed with large cutouts on the outer circumference due to space constraints, with a thickness of 1mm at the cutout section for an 8mm thick plate. Previously, machining was necessary, but we developed a unique method that allows for production using only pressing and rotary grinding, contributing to a 35% cost reduction compared to conventional methods. [Results] - By enabling processing with only pressing and rotary grinding, we contributed to a 35% cost reduction compared to conventional methods. - The inner diameter meets almost all shear surface requirements (customer requirement is over 70% shear surface). - Taper processing for hole entry, which is difficult without machining, is also handled by pressing. - Three linear beads (linear protrusions) with an inner diameter of R0.25 are also processed by pressing. *For more details, please refer to the PDF document or feel free to contact us.

Press DiesProcessing Contract