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  6. [Press Processing Example] High-Tensile Material / Thickness 6mm / Deep Drawing Processing

[Press Processing Example] High-Tensile Material / Thickness 6mm / Deep Drawing Processing

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Air conditioner compressor parts

last updated:Jul 14, 2023

光工業
光工業
  • Official site

Press forming of high-tensile material with a thickness of 6 mm! Vertical drilling on the inclined surface with a slope angle of 45° is also performed!!

This product is used in air conditioning compressors, which means it is subjected to significant pressure, often requiring the use of high-strength materials such as thick high-tensile steel plates. When processing this material through pressing, concerns arise regarding its poor plasticity due to its high strength. However, our company has applied drawing processing to 6mm thick high-tensile material, forming it into a cup shape. Additionally, this product also involves drilling holes in a vertical direction relative to inclined surfaces. When drilling vertically into the inclined surface of a steel plate, excessive force can be applied to the piercing punch, significantly compromising its shape retention. Traditionally, the maximum allowable angle for inclination was set at 30°. Through innovations in the tip angle and shape of the punch, the material and surface treatment of the punch, and the lubrication method during processing, our company has been able to accommodate an inclination angle of 45°. As a result, the drilling process through machining has been reduced, leading to cost savings. For more details, please feel free to contact us.

    Press DiesProcessing Contract
_MG_0209圧縮1.jpg

[Press Processing Example] High-Tensile Material / Thickness 6mm / Deep Drawing Processing

_MG_0209圧縮1.jpg
_MG_0209圧縮1.jpg
  • Related Link - https://www.ipros.jp/product/detail/2000421885

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basic information

Material: SAPH440 Plate thickness: 6 mm Outer diameter: 110 mm Drawing depth: 34 mm Processing method: Blank cutting - Robot line - Packaging - Shipping

Price range

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Applications/Examples of results

This is a part for air conditioner compressors, but I believe it can be applied to various uses. Please feel free to consult us about anything.

Detailed information

  • _MG_0209圧縮2.jpg

    Different version, different shape. It also accommodates such complex shapes.

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[Technical Handbook Presentation] Key Points for Cost Reduction in Mass Production Manufacturing

[Technical Handbook Presentation] Key Points for Cost Reduction in Mass Production Manufacturing

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[Technical Handbook Presentation] How to Reduce Costs in Mass Production Part 2

[Technical Handbook Presentation] How to Reduce Costs in Mass Production Part 2

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Company information

光工業

光工業

Manufacturing and processing contract

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Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.

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