Diagonal hole processing on a flat plate! Hole processing at a 60° angle can also be handled by pressing!
■This is a product with angled holes for flange installation on pipes. ■A Φ19 hole is drilled at a 60° angle to the top surface. ■Traditionally, due to issues with mold life and quality, angled hole drilling on flat surfaces could only be addressed through machining such as drilling, but our company has achieved this processing solely through pressing. ■Since it is processed by pressing, the processing speed is fast, and there are advantages in maintaining stable quality for hole diameter, hole pitch, and burr height. ■Additionally, unlike drilling, the generation of chips is minimized, so there is no need for burr removal or cleaning after processing. ■This product meets the request for angled holes, but the scrap portion where the angled hole is removed also has a shape with a slope on the outer contour, allowing for applications to meet requests for products with a sloped outer contour.
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basic information
■Dimensions Overview: Thickness 3.2mm x 60mm x 85mm ■Material: SP220 ■Main Tolerances: Diagonal hole diameter +0.1 to +0.05, Diagonal hole angle ±1°, Important surface flatness 0.1 ■Processing Details: Blank processing - Diagonal hole processing - Back groove processing (all press processing)
Price range
Delivery Time
Applications/Examples of results
■This is a product that responds to your request to install the flange at an angle to the pipe due to space constraints. ■Initially, the customer was considering machining, but since the production would be 20,000 units per month, they requested that we somehow accommodate this with pressing, and we complied. ■At times, we handled up to 35,000 units per month.
Detailed information
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A hole is being drilled at an angle of 60° to the ceiling.
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The pipes are assembled. You can see that they are welded at an angle.
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This is a side view of the welded pipe. You can see the 60° angle.
Company information
Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.
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