Production Management System: Reaction Vessel Control System

Automate a series of controls within the reaction vessel! Centralized management in the process control room allows for remote manual operation as needed.

There were many manually operated devices, which placed a burden on workers as they had to travel back and forth to the site. Additionally, there were frequent operational mistakes by inexperienced workers during manual operations, as well as variations in quality due to reliance on the workers' experience and judgment. The "Reaction Kettle Control System" automatically blends raw materials processed in the reaction kettle according to specified recipes and transfers them to the reaction kettle. It automates a series of controls from heating to drying within the reaction kettle, automatically transferring the reaction products to the product tank and switching to a different tank when the transfer destination is full. The entire process is managed under lot control, and after the final process is completed, a performance file is created. It is centrally managed in the process management room, and remote manual operation is also possible depending on the situation. [Purpose of Implementation] ■ Centralized Monitoring and Operation We want to reduce the burden of traveling to the site by remotely operating on-site equipment from the process management room. ■ Stabilization of Quality We want to automatically calculate blending amounts to prevent operational mistakes and stabilize product quality. ■ Automation of Records We want to eliminate the creation of records by workers and automatically collect accurate data to improve operations. *For more details, please refer to the PDF document or feel free to contact us.

Other process controls