The success story of the introduction of the automatic polishing system for BIW with a European automobile manufacturer.
FerRobotics ASK
FerRobotics creates a new standard for polishing automation! Complete automation of polishing the roof joint area of automotive bodies with pressure correction control.
Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share their success stories in the video. A picture is worth a thousand words! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finishing quality! It also greatly contributes to labor reduction! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, perfectly matching the demands of high-end products. Full automation with ASK enables the highest quality and best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for grinding 24 hours a day, 365 days a year. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (Return on Investment) allows for early recovery of capital investment.
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basic information
The secret video is available on the official FerRovotics channel on YouTube. Search for "FerRobotics"! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent and highly reproducible work possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing ACF-K is registered with Universal Robots' UR+.
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joint of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding, enabling industrial robots to be equipped with a sense of touch using our patented Active Compliant Technology (ACT). This technology allows for greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and enables processing with a consistent pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product for special requirements, ACT clearly contributes to efficiency improvements in production processes that have not been automated until now. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.