Multi-blade diamond face mill for aluminum [regrindable type, head exchangeable type]
Compatible with 'SFP Series' and 'Nova Ez Disc'
High-speed and stable high-efficiency processing significantly reduces machining time! A multi-blade diamond face mill that excels in aluminum milling for automotive parts and more.
The "Multi-Edge Diamond Face Mill" from Kanefusa enables high-speed, stable machining through its multi-edge design, reducing processing time for non-ferrous metal materials. It is primarily used for milling aluminum parts, including automotive components, with a focus on flat finishing. We introduce two types: 【Regrind Type (SFP)】 and 【Head Exchange Type (Nova E’z Disc)】! 【Regrind Type (SFP)】 - A brazed regrind type that does not require edge adjustment. - Our unique brazing technology increases the number of edges, achieving high-efficiency machining. 【Head Exchange Type (Nova E’z Disc)】 - Allows for PCD multi-edge disc replacement in under five minutes using a torque wrench, ensuring high edge alignment precision during setup. This contributes not only to improved surface roughness but also to reduced cycle times and cost savings through longer tool life. *Case studies by issue are now available! Please check the PDF download. *For more details, please contact us.
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basic information
【Regrinding Type (SFP) Lineup】 ■ Shank Type ■ Cutter Type ■ Constant Length Type 【Head Exchange Type (Nova E’z Disc) Lineup】 ■ Shank Type ■ Cutter Type ■ Cutter Type for Small Spindle Machines 【Examples of Workpieces】 Automotive parts such as cylinder blocks, cylinder heads, timing chain covers, cam caps, transmission cases, gear cases (aluminum alloy), timing chain covers (aluminum alloy), etc.
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Applications/Examples of results
【Processing Examples】 ■Regrinding Type (SFP) Processed Part: Cam Housing Tool Specifications: Blade Diameter φ63, Number of Blades 16P, Cutter Type Cutting Conditions: S=10,000rpm, F=12.8m/min, fz=0.08mm/t 【Results】 Surface roughness improved to within Ra0.2μm, and production cycle time also improved. ■Head Exchange Type (Nova E’z Disc) Processed Part: Timing Chain Cover Tool Specifications: Blade Diameter φ80, Number of Blades 16P, Cutter Type Cutting Conditions: S=10,000rpm, F=12m/min, fz=0.075mm/t 【Results】 Achieved processing speed three times that of competitors. Tool life also improved by 1.4 times.
Detailed information
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[Regrinding Type (SFP)] Internal lubrication with coolant at the cutting edge The coolant at the cutting edge effectively acts on the machining point, allowing for the discharge of chips and preventing machining defects caused by the adhesion or entrapment of generated chips.
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[Head exchange type (Nova E’z Disc)] Significant reduction in installation time By using a torque wrench for the exchange, it can be completed in under 5 minutes. Achieves a substantial time savings compared to insert replacement.
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Company information
Since its founding over 120 years ago, Kanefusa has pursued cutting-edge technology for various industrial production as a comprehensive manufacturer of industrial machine blades, consistently providing the highest quality products. As a leading company in the industrial machine blade industry, we strive to become a top brand in the global market, focusing on creating and supplying products that we can proudly present to the world. We are committed to developing unique products that maximize customer satisfaction and create high added value.