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  6. Pro Manual! Variability Management in Processes and Excel Statistical Analysis Methods

Pro Manual! Variability Management in Processes and Excel Statistical Analysis Methods

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last updated:Jun 30, 2023

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
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I will provide a detailed explanation of the procedures for statistical analysis (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

<Training and Seminar Planning for Young Engineers> Explanation of Practical Statistical Analysis Methods for Use in the Field Statistical Quality Control (SQC) should not be seen merely as a subject of study for statistical experts; it must be manageable enough for those conducting analyses in the manufacturing field to effectively utilize even simple methods (such as QC tools). For example, the Seven QC Tools are techniques for analyzing phenomena numerically and quantitatively, allowing anyone to quickly understand issues through visualization and making explanations easy. However, it can be quite challenging to master advanced technical problems involving hypothesis testing and estimation, correlation analysis, regression analysis, experimental design, multivariate analysis, and the Taguchi method (quality engineering). Recently, it has become possible to conduct analyses without complex calculations by using the statistical analysis functions in EXCEL. This explanatory document will provide a detailed guide on managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, specifically focusing on practical procedures for conducting statistical analyses (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

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Pro Manual! Variability Management in Processes and Excel Statistical Analysis Methods

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Various Support Programs to Pave the Future of Small and Medium Manufacturing ■ Online Young Leader Factory Management Skill Improvement Seminar (4-part series) http://factorysupport-takasaki.com/article/493421683.html ■ Ready-to-use Pro Manual (for self-study, training young employees, on-site improvement guide) http://factorysupport-takasaki.com/article/424984376.html ■ Affordable Subsidy Application Support Support for Business Restructuring Subsidies / Manufacturing Subsidies / Overseas Supply Chain Diversification, etc. http://factorysupport-takasaki.com/article/498424788.html ■ Manufacturing Support Plastic Prototype Mold Design and Production (Automotive, Medical), Ultra Gloss Painting (Piano Black) http://shanghai-swifttech.com/ ■ Free Online Consultation https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f

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We will explain statistical analysis methods that can be immediately applied in practice, such as analyzing manufacturing variation factors and determining the optimal settings for manufacturing condition parameters. - Provision of explanatory materials - In-house training implementation - In-house training (including practical training) - Remote training

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  • スライド2.JPG

    "I gave up halfway through the statistical analysis guide because it had difficult formulas. Is there a more practical guide with content that can be used immediately in business?" For such engineers, we have created a practical guide that can be used right away. Nowadays, even without using formulas, EXCEL and statistical software can perform the calculations, so engineers are required to understand statistical thinking, how to interpret outputs, their meanings, and improvement methods.

  • スライド28.JPG

    When you start tackling statistical analysis, you are first troubled by the difficulty of the terminology. I believe many engineers find the formulas and terms make statistics seem complicated. P-values, significance levels, significant differences, null hypotheses, etc., will be explained clearly using diagrams.

  • スライド76.JPG

    In the manufacturing field, defects occur due to various types of variability. Most of these defects arise because variability cannot be effectively managed. How can we control variability, or manage parameters so that we are not affected by variability even when it occurs? We will clearly explain practical statistical analysis methods for the manufacturing industry, such as process capability (Cpk), standard deviation, control charts, and design of experiments.

  • スライド22.JPG

    This explains commonly used statistical analysis methods that are useful in practical applications such as quality management and improvement activities. It covers essential topics that engineers should at least understand, including hypothesis testing, analysis of variance, correlation analysis, regression analysis, and multivariate analysis.

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Management of Variability in Manufacturing Processes and Statistical Analysis Methods [Pro Manual for Immediate Use on the Shop Floor] <Free: Format Forms and Mini Explanations>

Management of Variability in Manufacturing Processes and Statistical Analysis Methods [Pro Manual for Immediate Use on the Shop Floor] <Free: Format Forms and Mini Explanations>

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Takasaki Manufacturing Technology Research Institute supports young leaders in leveling up and acquiring quality improvement techniques through ZOOM online seminars and video text distribution.

Takasaki Manufacturing Technology Research Institute supports young leaders in leveling up and acquiring quality improvement techniques through ZOOM online seminars and video text distribution.

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On-site Leader Quality Improvement Procedure Manual, Text, and Manual Series [Pro Manual for Immediate Use on Site] Self-Development and In-House Training Textbook

On-site Leader Quality Improvement Procedure Manual, Text, and Manual Series [Pro Manual for Immediate Use on Site] Self-Development and In-House Training Textbook

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Planning and operation of the "Manufacturing Quality Improvement / Problem-Solving Skills Enhancement Training": Training and seminars for young employees, leaders, and supervisory staff <Information Catalog>

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2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

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Explanation of the approach to implementing DX in the manufacturing industry with case studies.

Pro Manual! Case Studies of Production Site Reform Towards DX (Introduction of AI, IoT, Collaborative Robots) What are the steps for utilizing data and introducing digital technology in the manufacturing industry? For made-to-order small and medium-sized parts processing and assembly production factories.

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Companies are required to promote DX (Digital Transformation) as a "transformation" in the midst of significant environmental changes. The activities of the manufacturing industry are based on "people," "organizations," "unique technologies," and "production systems," but ultimately, it is "people" who determine quality. Companies need to strengthen these elements, differentiate themselves from competitors, and ensure their survival. Differentiation cannot be achieved through factory equipment or machine performance. 1. Overview of DX 1.1 What is DX? 1.2 What is DX in manufacturing? 1.3 Differences between improvement activities, IT implementation, and DX 1.4 New improvement activities to promote DX 2. Case Studies of DX Implementation 2.1 Essential digital technologies for DX 2.2 AI and robotics technology 2.3 IoT and data collection mechanisms 2.4 Data analysis and utilization methods 2.5 IT technologies for administrative departments 2.6 Solving familiar issues with digital technology 2.7 Skills required for engineers 3. Implementation of DX Strategy 3.1 Building foundational strength to withstand environmental changes 3.2 Two directions for DX in order processing and production companies 3.3 Creating customer value 3.4 Human resource development for promoting DX 3.5 Transforming from order-based production organizations to customer development organizations

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Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods

Pro Manual: Practical Utilization Procedures for Managing Variability in Manufacturing Processes and Statistical Analysis Methods (Actual Statistical Analysis Using Processing Data)

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This manual provides a detailed explanation of practical procedures for managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, such as t-tests, correlation analysis, regression analysis, and experimental design, based on MC processing data. In parts manufacturing, one of the challenges of machining parts with machine tools is improving dimensional accuracy. This manual addresses the variability in dimensional accuracy that arises from machining conditions (such as cutting speed, cutting amount, and feed rate) when machining automotive parts with end mills. It explains in detail the steps to statistically determine the optimal cutting conditions using regression analysis, correlation analysis, and experimental design, utilizing actual measurement data from machining tests.

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高崎ものづくり技術研究所

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ

Manufacturing and processing contract

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■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement)  ● Subsidy Application Support   (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.)  ● Contract Design and Manufacturing of Molds, etc.   (Prototype Molds, Parts Machining, Glossy Coating, etc.)  ● Manuals and DVD Series for Immediate Use on Site   (On-site Handbooks, Self-Learning, Employee Training Texts)  ● Seminars   (For Young and Mid-Career Employees / For Managers)  ● Quality Improvement Support   (Quality Improvement, New Product Launch, Contract Manufacturing)

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