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  1. Home
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  3. 高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
  4. Pro Manual: Practical Utilization Procedures for Managing Variability in Manufacturing Processes and Statistical Analysis Methods (Actual Statistical Analysis Using Processing Data)
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  • Jun 30, 2023
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Jun 30, 2023

Pro Manual: Practical Utilization Procedures for Managing Variability in Manufacturing Processes and Statistical Analysis Methods (Actual Statistical Analysis Using Processing Data)

高崎ものづくり技術研究所 高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
This manual provides a detailed explanation of practical procedures for managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, such as t-tests, correlation analysis, regression analysis, and experimental design, based on MC processing data. In parts manufacturing, one of the challenges of machining parts with machine tools is improving dimensional accuracy. This manual addresses the variability in dimensional accuracy that arises from machining conditions (such as cutting speed, cutting amount, and feed rate) when machining automotive parts with end mills. It explains in detail the steps to statistically determine the optimal cutting conditions using regression analysis, correlation analysis, and experimental design, utilizing actual measurement data from machining tests.
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods
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Case Study on Quality Improvement Measures Using Data Utilization: Steps for Improving Dimensional Accuracy of Parts Using Statistical Analysis such as Correlation Analysis, Regression Analysis, and Experimental Design
In parts manufacturing, one of the challenges of machining parts with machine tools is improving machining dimensional accuracy. This article explains the steps to statistically determine the optimal cutting conditions using regression analysis, correlation analysis, and experimental design, based on actual measurement data, due to variations in dimensional accuracy caused by machining conditions (cutting speed, cutting amount, feed rate) when machining automotive parts with end mills.
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods; Data Analysis Techniques that Manufacturing Managers and Leaders Should Master
Management of variability in manufacturing processes and statistical analysis methods; master quality improvement techniques that hold the key to quality enhancement and data analysis techniques for manufacturing sites using EXCEL.

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Pro Manual! Variability Management in Processes and Excel Statistical Analysis Methods

I will provide a detailed explanation of the procedures for statistical analysis (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

<Training and Seminar Planning for Young Engineers> Explanation of Practical Statistical Analysis Methods for Use in the Field Statistical Quality Control (SQC) should not be seen merely as a subject of study for statistical experts; it must be manageable enough for those conducting analyses in the manufacturing field to effectively utilize even simple methods (such as QC tools). For example, the Seven QC Tools are techniques for analyzing phenomena numerically and quantitatively, allowing anyone to quickly understand issues through visualization and making explanations easy. However, it can be quite challenging to master advanced technical problems involving hypothesis testing and estimation, correlation analysis, regression analysis, experimental design, multivariate analysis, and the Taguchi method (quality engineering). Recently, it has become possible to conduct analyses without complex calculations by using the statistical analysis functions in EXCEL. This explanatory document will provide a detailed guide on managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, specifically focusing on practical procedures for conducting statistical analyses (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

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Pro Manual! Effective Practice Methods for Process FMEA for Manufacturing Engineers

<Training/Seminar> Acquire quality control for preventive measures! Risk assessment of the manufacturing process and measures to prevent the outflow of potential defects! A system to achieve zero quality defects outflow.

We are currently in an era where we must coexist with various risks. In the manufacturing industry, it is essential to identify and evaluate risks at the product design stage and the manufacturing process design stage to prevent unexpected defects after distribution, as well as to implement measures to reduce risks to a socially acceptable level. When conducting Process FMEA, it is necessary to understand the concepts of reliability design in manufacturing processes, as well as the anticipation and prevention of risks. This course aims to help participants understand the procedures of assessment methods tailored to objectives such as "building reliability and safety in manufacturing process design," "risk assessment," and "FMEA." [Content] ■ What quality management is required in today's manufacturing industry ■ Mechanisms to achieve zero quality issue leakage (error-proofing) ■ Transitioning from defect rate management to risk management (risk management in manufacturing processes) ■ What failure modes are ■ Correct implementation procedures for Process FMEA (case studies) <Service Offerings> - Provision of explanatory materials - In-house training sessions - In-house training (including practical exercises) - Remote training * For more details, please refer to the PDF document or feel free to contact us.

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Training and Seminars for Young Employees and Leadership Supervisors to Enhance Problem-Solving Skills

The driving force behind manufacturing site reform! A training program aimed at improving the "problem-solving skills," "management skills," and "motivation" of young leaders and managers!

<Internal Training Proposal 1> The training theme can be freely set. (It will be planned according to the issues the company wants to address.) 1. Training Name Seminar on "Basics of Quality Management" for Young Employees: Basic Edition / Practical Edition 2. Number of Participants Approximately 20 to 30 people (employees with 2 to 3 years of service) 3. Theme Correcting common mistakes made in implementing quality management activities and understanding the correct mindset and actions for quality management. - The true meaning of customer-first principle - The purpose of quality management is to prevent problems through proactive activities - Differences between whack-a-mole and recurrence prevention measures, creating countermeasures for defect cases (workshop) 4. Training Method - Conducting two sessions of 4 to 6 hours each (including workshops) - Conducted online or on-site 5. Effects - Improvement of practical skills for young employees and acquisition of the correct mindset for quality management - Clarification of business objectives - Development of problem-solving skills

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Non-cloudy glass pot lid

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The glass pot lid has a hydrophilic heat-resistant coating, allowing you to check the cooking state without any fogging.

Aug 10, 2025

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Checkpoints and Measures for Underfloor Inspection After Typhoons and Heavy Rain

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"Because it's an invisible place, we won't overlook it." Japan's climate is characterized by high temperatures and humidity, and particularly after typhoons and heavy rains, the conditions can be harsh for homes. It's not just the roofs and exterior walls that are affected by rain and wind. The area beneath the floor is actually the most susceptible and often overlooked point. This time, we will explain the "checkpoints for under the floor" that should be confirmed after a typhoon or heavy rain, the "responses" if abnormalities are found, and measures for preventing recurrence. [Table of Contents] ■ Why is underfloor checking necessary? ■ Checkpoints to confirm after a typhoon or heavy rain ■ Responses when damage is discovered ■ Points for preventing recurrence ■ Suggestions from Seihou Products ■ Summary Please be sure to read the [related materials] and [related links]. ↓ ↓ ↓

Aug 08, 2025

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Explosion-proof motor, stock available.

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Explosion-proof motors available in stock We will deliver within 7 days to meet your delivery schedule. 【What is an explosion-proof motor?】 In factories and plants, flammable gases and vapors are present. When these mix with air and come into contact with an ignition source, an explosion or fire can occur. This motor is designed with measures to eliminate such ignition sources. 【Available stock models】 ■ Pressure-resistant explosion-proof motors, explosion-proof grade d2G4 - Foot-mounted type, output 0.4 to 3.7 kW, 4 poles - Flange type, output 0.4 to 0.75 kW, 4 poles ■ Increased safety explosion-proof motors, explosion-proof grade eG3 - Foot-mounted type, output 0.2 to 0.75 kW, 2 and 4 poles - Flange type, output 0.2 to 0.75 kW, 2 and 4 poles

Aug 08, 2025

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We welcomed local elementary and middle school students to the special summer project "Ibara Work Exploration Tour 2025."

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As part of the "Hometown Ibara Future Creation Human Resource Development Project," we welcomed local elementary and middle school students to the special summer program "Ibara Job Exploration Tour 2025," a collaboration between the Ibara City Chamber of Commerce and the Corporate Branding Committee. We conducted a presentation that clearly and enjoyably introduced how our technology supports society, allowing the children to learn about the appeal of manufacturing and the significance of working while interacting with actual devices and products. Through this initiative, we hope to deepen our connection with the community and nurture the curiosity of the children who will carry the future. We sincerely thank everyone who participated, as well as all those involved in planning and organizing the event.

Aug 08, 2025

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Interim Financial Results for the Period Ending December 2025 (Japanese Standards) (Non-Consolidated)

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We will disclose the interim financial results for the fiscal period ending December 2025.

Aug 08, 2025

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