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  1. Home
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  3. 高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
  4. Pro Manual: Practical Utilization Procedures for Managing Variability in Manufacturing Processes and Statistical Analysis Methods (Actual Statistical Analysis Using Processing Data)
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  • Jun 30, 2023
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Jun 30, 2023

Pro Manual: Practical Utilization Procedures for Managing Variability in Manufacturing Processes and Statistical Analysis Methods (Actual Statistical Analysis Using Processing Data)

高崎ものづくり技術研究所 高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
This manual provides a detailed explanation of practical procedures for managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, such as t-tests, correlation analysis, regression analysis, and experimental design, based on MC processing data. In parts manufacturing, one of the challenges of machining parts with machine tools is improving dimensional accuracy. This manual addresses the variability in dimensional accuracy that arises from machining conditions (such as cutting speed, cutting amount, and feed rate) when machining automotive parts with end mills. It explains in detail the steps to statistically determine the optimal cutting conditions using regression analysis, correlation analysis, and experimental design, utilizing actual measurement data from machining tests.
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods
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Case Study on Quality Improvement Measures Using Data Utilization: Steps for Improving Dimensional Accuracy of Parts Using Statistical Analysis such as Correlation Analysis, Regression Analysis, and Experimental Design
In parts manufacturing, one of the challenges of machining parts with machine tools is improving machining dimensional accuracy. This article explains the steps to statistically determine the optimal cutting conditions using regression analysis, correlation analysis, and experimental design, based on actual measurement data, due to variations in dimensional accuracy caused by machining conditions (cutting speed, cutting amount, feed rate) when machining automotive parts with end mills.
Pro Manual: Management of Variability in Manufacturing Processes and Statistical Analysis Methods; Data Analysis Techniques that Manufacturing Managers and Leaders Should Master
Management of variability in manufacturing processes and statistical analysis methods; master quality improvement techniques that hold the key to quality enhancement and data analysis techniques for manufacturing sites using EXCEL.

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Pro Manual! Variability Management in Processes and Excel Statistical Analysis Methods

I will provide a detailed explanation of the procedures for statistical analysis (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

<Training and Seminar Planning for Young Engineers> Explanation of Practical Statistical Analysis Methods for Use in the Field Statistical Quality Control (SQC) should not be seen merely as a subject of study for statistical experts; it must be manageable enough for those conducting analyses in the manufacturing field to effectively utilize even simple methods (such as QC tools). For example, the Seven QC Tools are techniques for analyzing phenomena numerically and quantitatively, allowing anyone to quickly understand issues through visualization and making explanations easy. However, it can be quite challenging to master advanced technical problems involving hypothesis testing and estimation, correlation analysis, regression analysis, experimental design, multivariate analysis, and the Taguchi method (quality engineering). Recently, it has become possible to conduct analyses without complex calculations by using the statistical analysis functions in EXCEL. This explanatory document will provide a detailed guide on managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, specifically focusing on practical procedures for conducting statistical analyses (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

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Pro Manual! Effective Practice Methods for Process FMEA for Manufacturing Engineers

<Training/Seminar> Acquire quality control for preventive measures! Risk assessment of the manufacturing process and measures to prevent the outflow of potential defects! A system to achieve zero quality defects outflow.

We are currently in an era where we must coexist with various risks. In the manufacturing industry, it is essential to identify and evaluate risks at the product design stage and the manufacturing process design stage to prevent unexpected defects after distribution, as well as to implement measures to reduce risks to a socially acceptable level. When conducting Process FMEA, it is necessary to understand the concepts of reliability design in manufacturing processes, as well as the anticipation and prevention of risks. This course aims to help participants understand the procedures of assessment methods tailored to objectives such as "building reliability and safety in manufacturing process design," "risk assessment," and "FMEA." [Content] ■ What quality management is required in today's manufacturing industry ■ Mechanisms to achieve zero quality issue leakage (error-proofing) ■ Transitioning from defect rate management to risk management (risk management in manufacturing processes) ■ What failure modes are ■ Correct implementation procedures for Process FMEA (case studies) <Service Offerings> - Provision of explanatory materials - In-house training sessions - In-house training (including practical exercises) - Remote training * For more details, please refer to the PDF document or feel free to contact us.

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Training and Seminars for Young Employees and Leadership Supervisors to Enhance Problem-Solving Skills

The driving force behind manufacturing site reform! A training program aimed at improving the "problem-solving skills," "management skills," and "motivation" of young leaders and managers!

<Internal Training Proposal 1> The training theme can be freely set. (It will be planned according to the issues the company wants to address.) 1. Training Name Seminar on "Basics of Quality Management" for Young Employees: Basic Edition / Practical Edition 2. Number of Participants Approximately 20 to 30 people (employees with 2 to 3 years of service) 3. Theme Correcting common mistakes made in implementing quality management activities and understanding the correct mindset and actions for quality management. - The true meaning of customer-first principle - The purpose of quality management is to prevent problems through proactive activities - Differences between whack-a-mole and recurrence prevention measures, creating countermeasures for defect cases (workshop) 4. Training Method - Conducting two sessions of 4 to 6 hours each (including workshops) - Conducted online or on-site 5. Effects - Improvement of practical skills for young employees and acquisition of the correct mindset for quality management - Clarification of business objectives - Development of problem-solving skills

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PIAB "Air-driven Vacuum Pump New Product piCLASSIC Neo Inline"

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The piCLASSIC Neo Inline is an air-driven vacuum pump based on COAX technology, ensuring powerful and reliable performance. Its inline design, with the exhaust direction on the opposite side of the vacuum port, allows for easy mounting to profiles and seamless integration with EOAT and robotic systems. Its modularity enables adaptability, flexible installation, and user-friendly maintenance, catering to the requirements of various applications. By optionally adding energy-saving features suitable for the degree of workpiece leakage, it achieves energy-efficient operation while maintaining desirable vacuum performance.

Nov 14, 2025

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[Free Materials Available] Introducing Useful Information on Vehicle Detection Sensors!

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  • CATALOG

To customers considering the introduction of vehicle detection sensors for parking lot construction, design, and management: Are you facing any issues with the challenges you currently have or selecting the right sensors for parking lot management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Basic Guide to Vehicle Detection Sensors This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document introduces the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/

Nov 14, 2025

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96 WJacket Tubes 1.0ml Type

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We would like to introduce the '96 WJacket Tubes 1.0ml Type' handled by FCR and Bio Co., Ltd. This product is an autoclavable tube with a 2D code that is compatible with DMSO and liquid nitrogen vapor. The type with Rack ID allows you to use a reader that can read both the Tube ID and Rack ID simultaneously by simply scanning the 2D code for Rack ID on the bottom of the Rack. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor ■ Capacity: 1.0ml *For more details, please download the PDF or feel free to contact us.

Nov 14, 2025

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■■ Vial Leak Testing Device | MSQ-2002 series ■■ The definitive non-destructive testing alternative to "submersion testing" for pharmaceutical packaging (various vials, bottles, eye drops, cylindrical containers, etc.). Complies with vial integrity testing (JP18, USP <1207>).

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Introducing a "non-destructive testing device as an alternative to the submerged test" for pharmaceutical packaging products. "Complete vial leak testing device | MSQ-2002 series" Fully automating leak tests for various vials, bottles, eye drops, and cylindrical containers. Please check the link below for videos and catalogs.

Nov 14, 2025

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Nov 14, 2025

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  • XP Power XP Power CCR200/300/420/550シリーズ電源ー信頼性の高い電源
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