[Inspection Case] Visual inspection of resin molded products manufactured overseas. Reduction of manufacturing losses.
Detecting various defects such as poor molding, defective insert nuts, scratches, and dirt. Identify the causes in overseas manufacturing lines, implement corrective actions, and reduce manufacturing losses!
We would like to introduce a case study of a problem-solving initiative related to the inspection of resin molded products. "We received a request for inspection due to a consultation from our client, stating that defects were detected when delivering resin products molded overseas, resulting in a lot being rejected. They asked for urgent assistance." In response, we conducted a visual inspection. Among the various defects such as scratches, dirt, chipping, and printing issues, we quickly provided feedback to our client regarding the most prominent defect items. Thanks to the prompt feedback, the outflow of defects from the overseas manufacturing line was minimized, and corrective actions were taken to identify the root cause. Our client was very pleased with the reduction in manufacturing losses and the quick recovery (re-delivery) to the delivery destination. [Proposal Case] <Issue> ■ Due to various defects including molding defects, insert nut defects, scratches, and dirt, a significant amount of inspection time was required. <Proposal Content> ■ We divided the inspection items (scope) and distributed them across several processes for inspection. <Result> ■ By inspecting the frequently occurring defects first during the inspection process, we were able to shorten the inspection time, and the quick feedback contributed to the reduction of manufacturing losses.
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We are a company that started by manufacturing and selling precision chemical balances. Currently, we conduct inspections and assembly of electronic components, precision parts, and medical devices, as well as undertake entire manufacturing processes. 【Benefits We Offer】 ■ Clean room class 10,000, 1,440 square meters ■ Management and reporting of production progress, feedback to previous processes, achieving cost reduction for our customers ■ Strict quality control based on ISO 9001 and 13485 ■ Registered as a medical device manufacturer ■ Extensive experience in shipping inspections, capable of direct delivery to users 【A Must-Read for Companies Facing These Issues!】 Looking for partner companies or outsourcing... Want to expand production capacity... Want to focus resources on new projects... Want to reduce time spent on management tasks at the site... We will solve issues related to location, education, and efficiency in manufacturing processes! Additionally, we pursue improvements in the working environment to reduce the burden on workers and provide stable high quality! It is also possible for us to take on the entire manufacturing process of your existing business by leasing all the necessary equipment! If you are a company looking for partner companies or considering domestic manufacturing return, please feel free to contact us.