[Surface Treatment Resolution Case] Preventing Stringing in Thermal Welding of Filter Cases
CHC (Ceramic Hard Coat)
Achieving both high-temperature release and long lifespan with thermal fusion type! Reducing thread pulling and ensuring long lifespan with heat-resistant fluorine coating!
■Consultation This was a consultation regarding the process of thermally welding filter cases to products. We create products by thermally welding polypropylene containers and lids, but PP resin tends to cause stringing and adhesion to the heating plates, which negatively impacts the product's airtightness, aesthetics, and production efficiency. Therefore, it was necessary for the thermal welding plates to have release properties, heat resistance, and durability. ■Background for Coating Selection We proposed fluororesin coatings and reduced contact area fluorine coatings during prototyping. Since the operating pressure is relatively low, the release properties improved, making stringing and adhesion less likely, allowing for relatively long service life. ■History and Effects of Coating To achieve even longer service life, we proposed "CHC-1311," which balances heat hardness and reduced contact area. After practical testing, it was adopted, resulting in reduced metal exposure due to wear, allowing for extended use. If you are having trouble with thermal welding jigs, please consult Yoshida SKT.
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■CHC Ceramic Hard Coat A new type of fluoropolymer coating that achieves both non-stick properties equivalent to standard fluoropolymer coatings and high film hardness at elevated temperatures. 【Features】 - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.