[Case Study] Endothermic Gas Generation Device (RX Gas Generation Device)
Atmospheric gas generation device
Realization of muffler embrittlement prevention due to processing temperatures of atmosphere gas and RX gas. It has become possible to extend the lifespan of the muffler.
By improving the muffle, we were able to prevent the embrittlement of the muffle caused by metal dusting phenomena. 【Challenges Before Implementation】 The muffle cracks due to the atmosphere inside the muffle and the processing temperature of RX gas. 【Effects After Implementation】 By changing the material of the muffle, partially adjusting its thickness, and innovating the connection method with the piping, the lifespan of the muffle has been extended. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gas. 【Specifications】 Endothermic gas generation device (RX gas) Gas that can be generated: Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide RX: 1050℃ Possible production specs: 20–60㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gas → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce N2 atmosphere at a low cost → 'N2 Generation Device PSA' *For more details, please refer to the PDF document or feel free to contact us.
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【Products Offered】 ◆ Sintering and Firing Furnace ◆ Annealing Furnace ◆ Tempering Furnace ◆ Quenching and Tempering Furnace ◆ Rotary Kiln ◆ Wire Bright Annealing Furnace ◆ Stainless Steel Heat Treatment Furnace ◆ Aluminum Heat Treatment Furnace ◆ Non-Ferrous Metal Heat Treatment Furnace ◆ Vacuum Furnace ◆ Atmosphere Furnace ◆ Atmosphere Gas Generation Equipment We will make proposals tailored to the material, application, quantity, weight, and building conditions of the items being processed. We provide total support from design, manufacturing, installation, maintenance, to after-sales service for industrial furnaces.
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Applications/Examples of results
【Applications】 Oxidation prevention / Decarburization prevention / Carburizing / Nitriding 【Examples of Achievements】 AX gas generation device / RX gas generation device / DX gas generation device / N2 generation device
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The manufacturing process of industrial products in all fields almost always includes a heating process. Due to the various factors such as the material, size, processing volume, temperature, ambient gas, and transportation method of the items being processed, heating devices, or thermal processing furnaces, will have different specifications. Our company has consistently responded to user expectations with a flexible design and manufacturing system. We have accumulated extensive experience and achievements across a wide range of materials, including metal materials and mechanical components, as well as electronic components made of glass and ceramics, magnetic materials, battery materials, and various powder materials, regardless of the target objects. In recent years, it has become rare for thermal processing furnaces to serve merely as heating devices, and there is often a demand for some additional functions. In addition to safety, energy efficiency, and automation, we actively incorporate advanced technologies to address environmental issues and enhance usability, going beyond merely following past technologies, and we will continue to create alongside our customers.