[Sheet Metal Production Example] Mass Production Support, Welding Assembly Line for Industrial Machine Outer Panels
This is the welding process for approximately 800 mass-produced panels per month. The assembly and finishing are carried out in a continuous flow with a line setup of about four people.
The photo shows a continuous assembly line for the outer panels of devices and machines. In our company, we proceed with the processes in the order of punching (laser, turret punch) → bending → welding assembly. The welding line for the panels utilizes suitable free conveyors and involves multiple workers sharing the tasks to keep the flow going. This approach clarifies the division of processing responsibilities, making it easier to ensure productivity and stable quality. In this job, we ensure the reliability of the welding by tapping it with a hammer after welding to confirm its validity.
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【Material】Steel (SGCC alloy steel plate) 【Thickness】1.2t・1.6t 【Size】Approximately 700×800 【Lot】120 【Process】Blanking (die cutting) → Bending → Welding assembly (spot welding, sanding finish) → Powder coating → Assembly
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Since our establishment in 1964, we have been designing and manufacturing custom lockers, office furniture, and steel furniture for over half a century. We excel in collaborating with customers from the design stage, providing products through OEM and ODM, and creating made-to-order lockers. Our strengths lie in our extensive design know-how and processing achievements, allowing us to achieve consistent production and completion in-house due to our knowledge of sheet metal and abundant equipment. The original lockers developed from our experience vary widely and possess unique characteristics that differ from other companies' catalog products, including usability, durability, and design. Our unique product range, including valuable item lockers, smart lockers, sports lockers, work lockers, and mailboxes, is a confident creation that aggregates feedback from our customers. We can provide not only standard products but also customized made-to-order items in various sizes and colors quickly and at low prices, thanks to our in-house design, sheet metal processing, painting, assembly, and production system, along with our quality assurance system. Additionally, our production management system and the manufacturing network in Higashi-Osaka enable us to realize products that include components beyond sheet metal. By becoming your partner with our ISO-certified management system, we can assist in product development and sales expansion.