Convenient nut inserts for fitting with the chassis body, compatible with sheet metal inserts! (Sheet metal inserts also contribute to rigidity and warping prevention!)
【Customer Development Needs】 We were requested to insert metal parts to improve the assembly compatibility with the casing body in LCD panels for mobile devices. 【More Specific Requirements】 1. We would like you to insert nuts for screws during the molding process to securely hold them on the back of the in-mold transfer molded product. 2. Since the resin frame of the Glass Insert Molding (GIM) is thin and cannot achieve a fitting structure, we want to insert sheet metal simultaneously to enhance assembly compatibility with the casing. 【Our Proposal】 1. We developed an automatic feeder device that identifies the front and back of the nuts for insertion, and in conjunction with the in-mold transfer method, we proposed an LCD panel with decorative features and back-mounted nuts. 2. We proposed a GIM method with sheet metal inserts, partially hollowing out SUS sheet metal to allow the molded resin to fill in and securely hold the narrow frame. 【Customer Evaluation】 1. Thanks to the strong nuts inserted into the decorative LCD window, we received positive feedback from various mobile device manufacturers regarding improved assembly compatibility with the casing body. 2. We successfully addressed the need to balance the narrow frame design of GIM with assembly compatibility with the casing body, receiving high praise from users.
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basic information
■Molding Method Various metal inserts (nuts, SUS sheet metal) ■Molding Resin PC-ABS, PC resin, etc. ■Compatible Molding Machines From 110 tons ■Product Size From 45mm × 100mm ■Product Specifications 【Nut Inserts】 - Single in-mold, two-color in-mold, etc. - Nut inserts on the back at 2 or 4 locations 【SUS Sheet Metal Inserts】 - Glass insert in-mold (GIM), etc. - SUS sheet metal inserts on 2 edges of the back (no binder required)
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Applications/Examples of results
■ Front cover for mobile devices ■ Rear cover for mobile devices ■ Cover lens for in-vehicle CID ■ Lens cover for various monitor displays
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Company information
**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin
