吉田テクノワークス Company Overview

Business Activities

**"Delight" Points of Our Technology** - Discontinuous vapor deposition in-mold transfer foil that does not interfere with 5G radio wave characteristics - Three-dimensional and complex design expression through double in-mold - Compatible with dead front, backlit, and hidden decoration - Decorative finishes such as hairline, carbon-like, and holographic - High functionality and rationalization through the combination of in-mold forming and various inserts - Significant CO2 reduction effect compared to painting methods - Numerous achievements with eco-friendly resin materials **Main Achievement Areas** - Automotive (CID cover lenses, interior decorations, keyless covers, etc.) - Mobile devices (smartphones, mobile phones, electronic cigarettes, etc.) - General home appliances (digital cameras, beauty appliances, remote controls) - Amusement (pachinko, gaming machines) - Industrial equipment (ATM machines, payment terminals) - Stationery and household goods - In-house automated production lines for improving productivity of the above items **Production Bases** Ashikaga City, Tochigi Prefecture; Ofunato City, Iwate Prefecture **Equipment Owned** - Total of 36 molding machines (110ton to 510ton, including 2 rotary two-color molding machines) - Total of 4 high-speed cutting machines - 3D printer - Various printing machines (silk screen printing, pad printing, hot stamping)

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Case study on solving issues with magnetic inserts and in-mold decoration.

Complete elimination of misinsertion through in-house production of automated transport robots! A case study that achieved process reduction by simultaneously completing inserts and film decoration.

We would like to introduce our case study where we achieved stabilization in mass production for the molding of magnetic inserts in heating devices. Previously, there was a risk of incorrect insertion of the front and back or polarity of the magnets, and concerns about the negative impact on the molds due to magnetic effects. To address this, we adopted a special mold steel that is not affected by magnetism and developed an in-house automatic transport robot that utilizes polarity. By integrating different material inserts and decoration into a single cycle, we have significantly improved labor hours and yield. 【Case Overview】 ■Challenges - Risk of incorrect insertion of the front and back or polarity of the magnets - Concerns about negative impacts on molds due to magnetic effects ■Solutions - In-house development of an automatic transport robot that prevents incorrect insertion - Adoption of special mold steel that is not affected by magnetism *For more details, please download the PDF or feel free to contact us.