Regular vibration treatment of molds reduces stress! It suppresses mold distortion and extends lifespan!
The surface of aluminum die-casting and casting molds undergoes heating (expansion) and cooling (contraction) with each production shot, resulting in accumulated stress and the occurrence of heat checks. In response, the "Vibro-Dyne" treatment regularly applies vibration to the mold approximately every half the number of shots to alleviate stress and extend the mold's lifespan. At the same time, by suppressing mold distortion, it is possible to maintain product accuracy. [Examples of improved lifespan and accuracy through mold vibration (partial)] <Industry: Die Casting> ■ Aluminum Die Casting Mold ・Weight (kg): 500 ・Material: SKD-61 ・Purpose and Effect: Prevention of heat checks, improvement of product accuracy, treatment during mold production and regularly after operation, as well as during welding repairs to extend mold lifespan. *For more details, please refer to the PDF document or feel free to contact us.
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【Examples of Improved Lifespan and Precision through Vibration of Other Molds】 <Industry: Mold Manufacturing> ■ Plastic Molding Mold ・Weight (kg): 2,000 ・Material: SKD-61 ・Purpose and Effect: Treatment before and after processing to improve processing precision and reduce man-hours / Treatment during build-up welding due to design changes to prevent distortion *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Our country, despite being resource-poor, has often imported and wasted resources from abroad. However, from now on, such practices cannot be tolerated due to resource depletion and environmental conservation. Our country must take the lead in resource recycling, making efforts to leave finite resources and a beautiful environment for the next generation. Our company has made this a core principle, first by coating machine parts with high-performance materials to modify their surfaces and extend their lifespan. Next, if wear, galling, corrosion, scratches, or other defects occur, we will effectively utilize resources by regenerating and repairing them through low-heat input buildup that does not involve changes in stress or material properties, thereby contributing to environmental conservation. Additionally, for companies that own equipment, this approach reduces the inventory of spare parts for replacements and downtime, achieving cost reduction and increased productivity.
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