Optical wood chip automatic sorting machine (equipped with AI) capable of extracting black foreign objects!
Optical wood chip automatic sorting machine (equipped with AI vision)
We will automatically sort foreign substances such as metals and resins in wood chips using color sorting and deep learning, and remove only the foreign substances with an air gun.
Wood chips and foreign objects are freely dropped, and only foreign objects are removed using deep learning and color sorting. Feeder width (foreign object identification range 1300mm) Device size: height 1500mm, width 1500mm, depth 1200mm It is a very compact device, making it easy to secure installation space. A video of the image processing is posted on YouTube: https://www.youtube.com/watch?v=Qa-gGEW5Bic https://www.youtube.com/watch?v=KSECGsqi_tw
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basic information
Image processing AI image processing or general image processing Feeder width (foreign object identification range 1000–1300mm) Processing capacity 1–2 tons/hour *If you want to increase the processing capacity, we recommend introducing multiple units Wood chips in free fall Air guns 67–130 units Lighting is LED lighting (long lifespan) Camera uses high-speed color line scan camera Foreign objects include metal, resin, paper, cloth, black rubber, rubber, etc. Product recovery rate 90% Minimum extraction size 10mm x 10mm *Overseas sorting machines use infrared sensors, so generally, black rubber and black plastic cannot be extracted, but our automatic sorting machine has made it possible to extract black foreign objects!
Price information
It can be sold for 15 million yen each. If the number of units increases, it can be sold for 11 million yen each. For an 8-ton capacity, we recommend introducing 4 units.
Price range
P7
Delivery Time
Applications/Examples of results
There has been an inquiry development from wood chip manufacturers. In the future, we plan to train deep learning models to recognize foreign objects and conduct tests on actual machines. The general-purpose image processing type automatic sorting machine has almost completed development testing. It is ready for immediate sale, developed and completed based on requests from wood chip manufacturing companies.
Company information
In the Vision & Robot System Development Department, we develop vision systems for robotic systems and robotic systems themselves. We are involved in the development of optical sorting machines for recycling companies, automotive parts manufacturers, and food manufacturers, as well as the development of appearance inspection systems for automotive parts manufacturers. Our areas of expertise include optical automatic sorting machines, high-speed image processing, AI (deep learning) image processing, appearance inspection of metal parts, and PLC control design. We also develop and design automatic sorting inspection equipment using robots from scratch. For customers considering factory equipment automation, we provide automatic sorting machines, control panel design for equipment, robot implementation, and vision system implementation. 1. We mainly use KEYENCE, HALCON, and HALCON DL for image processing. We also support other image processing solutions, including MERLIC. 2. For PLCs, we primarily use KEYENCE and Mitsubishi Electric products (we also handle other manufacturers' PLCs). 3. We use robots from DENSO WAVE, Mitsubishi Electric, FANUC, and Yamaha Motor. 4. For cameras, we use color/monochrome area cameras and line scan cameras, including Basler cameras, JAI UV cameras, JAI prism spectroscopic cameras, and KEYENCE cameras.
