Optical Automatic Sorting Machine (AI Glass Recycling Sorter) 7th Generation
Optical Automatic Sorting Machine (AI Glass Recycling Sorter) 7th Generation
We will remove ceramics and stones using AI (deep learning) and color sorting. Glass color sorting is also possible simultaneously. The recovery rate of good products is just under 100%.
AI image processing (deep learning) has been adopted for the glass recycling sorter. Initially, only high-quality glass is trained, and the AI extracts colored glass and identifies ceramics and stones through color sorting. Glass is allowed to free-fall from the feeder, and recognition of glass and ceramics is achieved through LED lighting transmission. There are 67 air guns, the feeder width is 1000mm, and the processing capacity is 3 tons per hour. The color sorting function can extract everything except transparent glass.
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basic information
Image processing is HALCON DL. The camera is a JAI-made spectral RGB line scan. The air gun is from overseas manufacturer A. The extraction size for ceramics and stones is 7mm and above. Good product recovery rate is 95%. Foreign object removal rate is 95%. Flint good product recovery rate is 100%. Amber good product recovery rate is 98%. Mix good product recovery rate is 95%.
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Applications/Examples of results
We will develop it as our company's automatic sorting machine. The prototype is scheduled to be completed in December.
Company information
In the Vision & Robot System Development Department, we develop vision systems for robotic systems and robotic systems themselves. We are involved in the development of optical sorting machines for recycling companies, automotive parts manufacturers, and food manufacturers, as well as the development of appearance inspection systems for automotive parts manufacturers. Our areas of expertise include optical automatic sorting machines, high-speed image processing, AI (deep learning) image processing, appearance inspection of metal parts, and PLC control design. We also develop and design automatic sorting inspection equipment using robots from scratch. For customers considering factory equipment automation, we provide automatic sorting machines, control panel design for equipment, robot implementation, and vision system implementation. 1. We mainly use KEYENCE, HALCON, and HALCON DL for image processing. We also support other image processing solutions, including MERLIC. 2. For PLCs, we primarily use KEYENCE and Mitsubishi Electric products (we also handle other manufacturers' PLCs). 3. We use robots from DENSO WAVE, Mitsubishi Electric, FANUC, and Yamaha Motor. 4. For cameras, we use color/monochrome area cameras and line scan cameras, including Basler cameras, JAI UV cameras, JAI prism spectroscopic cameras, and KEYENCE cameras.
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