[Case Study] Improvement of Production Efficiency through High-Speed Conveyance (Gantry Loader)
An example where the improvement in the loader's positioning accuracy led to the prevention of issues such as defects caused by problems with the stopping position.
We would like to introduce a case study of our "TCG Runner." We wanted to improve production efficiency by increasing the transport speed of a gantry loader that uses a rack and pinion on the drive axis. However, we were searching for alternatives because increasing the speed significantly reduced the lifespan of the rack and pinion and also increased noise levels. After implementation, we were able to increase the transport speed while maintaining lifespan and low noise levels. Additionally, wear on the rack and roller pinion was extremely minimal, and even after long-term use, there was no decline in stopping accuracy. Furthermore, the positioning accuracy of the loader improved, which helped prevent issues such as defects caused by problems with stopping positions. 【Features】 ■ Low wear and high durability even at high-speed operation ■ Rolling contact between the rack tooth surface and roller pin prevents noise generation ■ Non-backlash enables high-precision positioning *For more details, please refer to the related links or feel free to contact us.
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[Related Cases] ■ Long-length transport in vacuum environments and clean rooms ■ Improvement of product quality and reduction of running costs ■ Enhanced maintainability and reduction of running costs *For more details, please refer to the related links or feel free to contact us.*
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We are a development-oriented manufacturer of mechanical component parts headquartered in Toyota City, Aichi Prefecture. We believe that the transmission of rotational or linear power through the engagement of cycloidal curve tooth profiles and rolling elements is the ideal form, and our development capabilities and manufacturing technology aim to realize this ideal. With a clear development concept and solid development capabilities and manufacturing technology, we engage in unique product development and the exploration of original processing methods every day, continuously seeking deeper ideals in the limitless world of manufacturing for further growth and development.