By simply attaching it to the customer's existing press, robot processing becomes possible in no time! It solves the issues of labor reduction for single operations and labor shortages!
The "KOA PS-400" is a high-speed 3D transfer robot developed by our company, which conducts press processing in-house, designed for detachable press processing. It addresses challenges such as difficulties in processing with progressive dies and high labor costs with single-stroke processing. When not in use, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for the design of molds with the minimum material width necessary for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in parallel, automatic transport processing is possible. ■ We propose various transport methods even for product shapes and processing methods that cannot be handled by conventional transfers. ■ Using external input/output functions, it is possible to connect (control) with external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.
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【Three Models According to Transfer Pitch】 ■KOA PS-200 Recommended press tonnage: 110 tons or less Lateral movement: up to 200 mm Forward and backward movement: up to 200 mm Vertical movement: up to 80 mm ■KOA PS-400 Recommended press tonnage: 110 to 300 tons Lateral movement: up to 400 mm Forward and backward movement: up to 400 mm Vertical movement: up to 80 mm ■KOA PS-600 Recommended press tonnage: 200 to 300 tons Lateral movement: up to 600 mm Forward and backward movement: up to 500 mm Vertical movement: up to 150 mm 【Proposals for Automation and Labor Saving Using Transfer Robots】 ■Automation of Production Automating production by having robots handle multiple processes of transfer. ■Efficiency of Production Consolidating multiple process molds into one, allowing a single press machine to handle processes previously done by multiple machines. ■Labor Saving in Production Reducing the number of operators by consolidating processing equipment into one machine. ■Development of Automation through Connection with Peripheral Equipment Controlling in-mold cylinders, detection sensors, and peripheral equipment (such as feeding devices) from the robot. ■Efficiency of Production Equipment by Accommodating a Variety of Small Lot Products A single robot capable of handling the transfer of various products.
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We handle everything from prototype to mass production of metal pressing for motors, inverters, and batteries. We also manufacture and sell labor-saving transfer robots (units). We provide products to various industries. Our company, which handles everything from the design and manufacturing of press molds to pressing processes, deals with: - Various progressive presses (35t to 300t) - Transfer presses (65t to 400t) - High-speed presses (80t, 2 units) - Deep drawing processing We own press machines ranging from 5t to 400t and can accommodate various pressing processes (deep drawing presses, progressive presses, etc.). The materials we can process include iron, aluminum, brass, stainless steel, copper, phosphor bronze, and plated steel sheets. For products after pressing, we perform assembly processing and welding processing. We also have a system in place to consistently handle various surface treatments. For more details, please download our catalog or contact us.