Case Study of Automated Visual Inspection: Inspection of Large Components Using 3D Sensors
Image Processing Visual Inspection System "iVision"
A case of automated appearance inspection using a multi-axis robot and 3D sensors to inspect defects such as scratches on the surfaces of large box-shaped products like cabinets!
In the inspection of surface scratches, dents, and unevenness on large box-shaped products such as cabinets, why not switch from "visual inspection" to "automated inspection using a 3D sensor"? This system measures and inspects each inspection target area sequentially by attaching a 3D sensor to a multi-axis robot, covering a wide area. By using a robot, it is possible to direct the 3D sensor to various locations of different shapes, enabling the handling of components with complex shapes that are difficult to inspect with conventional automated methods. 【Features of this system】 - Realization of an inspection device that can confirm three-dimensional shapes using a 3D sensor - Capability to inspect complex locations by using a multi-axis robot - Mapping of defective areas is also possible - The device can be modified according to the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual inspections by people. - It takes time to educate on the standards for visual inspections, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection device using multi-axis robots and sensors 【Case Studies】 ■Large metal products such as cabinets ■Large wooden products such as furniture *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)