Case Study: Digitalization of Remote Monitoring and Inspection of Factory Equipment Operating Status
Remote monitoring of factory equipment operating status and digitization of inspection work to improve operational efficiency. Achieving advanced utilization of data in work performance and trend management.
■About the Comprehensive Smart Security Service The Comprehensive Smart Security Service is an O&M (Operation & Maintenance) service that utilizes IoT and AI technologies. By leveraging IoT and AI technologies, it supports the optimization of equipment maintenance from planning maintenance strategies to monitoring equipment and proposing maintenance management measures.
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basic information
■Case Overview This is a case study of the implementation of smart security in our company. The Yamanashi factory uses a large amount of energy, and since the production equipment operates continuously, power supply cannot be interrupted. The challenges in equipment management include the desire to "monitor trends and manage tendencies" and the need to "transfer know-how due to an aging workforce." By fully implementing the smart security service, we have achieved solutions to these challenges.
Applications/Examples of results
■Overview of Implementation Case Implementing Company: Fuji Electric Yamanashi Plant Implemented Service: Comprehensive Smart Security Service <Challenges Before Implementation> - For critical equipment that cannot stop power supply during continuous operation, we want to monitor trends and manage conditions. - With the aging workforce, the transmission of know-how has not been achieved. <Introduction of Implementation Case Content> - Visualization of the operational status of high-voltage receiving and transforming equipment Constant remote monitoring of equipment operational status. Visualization of equipment condition trends through graphs and other means. By integrating data, it has become possible to evaluate equipment status and achieve stable operation. - Visualization of maintenance operations Digitalization of inspection tasks. Achieved efficiency in operations such as inspection performance management, instructions for responding to unexpected failures, response records, failure management tasks, and report creation. - Integration of operational monitoring data and maintenance management data Interlinking operational management and maintenance management data to achieve advanced utilization of data in work performance and trend management. - Fire precursor monitoring in electrical rooms By monitoring smoke density within the electrical room panels, early detection of fire precursors is possible. Preventing fires in advance strengthens business continuity planning (BCP).
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Digitalization of remote monitoring and inspection of factory equipment operating status.
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Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
