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  6. Supercritical Inert Gas Foaming Extrusion Molding System Considering People and the Earth

Supercritical Inert Gas Foaming Extrusion Molding System Considering People and the Earth

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last updated:Feb 20, 2024

プラステコ 本社
プラステコ 本社
  • Official site

Manufacturing of a complete set of molding systems and peripheral equipment, as a specialized manufacturer of safe, low-cost, and environmentally friendly foaming agents and inert gases (CO2, N2).

Plasteco Co., Ltd. is the world's only manufacturer specializing in foaming using inert gases (CO₂, N₂). We are capable of manufacturing a complete set of equipment, including supercritical inert gas extrusion foaming molding systems, gas quantitative supply devices, and dryers. Leveraging our long-standing experience and know-how cultivated through numerous sales achievements, we provide consistent and flexible support from raw materials to molding. ● Safe and inexpensive foaming agents ● High added value through ultra-fine foaming ● Reduction of greenhouse gases ● Raw material reduction through high expansion foaming ● Foaming of new materials such as biodegradable options is possible ● Comprehensive support from raw materials to molding

    Extrusion Machine
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Supercritical Inert Gas Foaming Extrusion Molding System Considering People and the Earth

アートボード 1押出システム.png
アートボード 1押出システム.png
  • Related Link - https://www.plastecocorp.com/product.html#product-…

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basic information

A safe and low-cost micro-foaming system equipped with an extruder, gas supply equipment, and all other necessary ancillary equipment, reducing greenhouse gas emissions by using CO₂ and N₂ as blowing agents. ■ CO₂ Foamed PLA Sheet Extrusion System An extrusion system that includes all the necessary equipment to mold foamed sheets up to 30 times with 100% PLA. ■ CO₂ Foamed PLA Beads Extrusion System A system that includes all the necessary equipment to produce foamed beads up to 60 times with 100% PLA and to mold them into block shapes. ■ Inert Gas Quantitative Supply Device A precision quantitative supply device for CO₂ and N₂ used in the above foaming systems. Proven performance in extrusion molding, injection molding, and RIM molding. ■ Stirring Dehumidifying Dryer DryTeco-S A dehumidifying dryer with stirring functionality suitable for resins that tend to fuse or adhere, such as bioplastics. It integrates three functions: dehumidifying, drying, and transporting, in a compact design. ■ Total Weight Type Weighing Supply System A feeder dedicated to inert gas foaming that quantitatively supplies the main material (raw material) and auxiliary materials (additives, etc.). It can control the addition rates of the main material, auxiliary material, and gas in coordination. Other equipment includes CO₂ supply devices for PU spray applications, etc.

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Applications/Examples of results

- Transitioning from foaming agents like butane to inert gas foaming for safety and cost reduction - Foaming extrusion molding of bio-plastics such as PLA, etc. Foaming with supercritical inert gases allows for the formation of fine bubbles on the order of a few micrometers. It can also be applied to the foaming of crystalline resins, which were previously difficult to foam at high magnifications. This enables the addition of optical properties through bubble diameter control and applications in high-performance insulation materials.

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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

PRODUCT
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Plant-derived biodegradable foam beads

Plant-derived biodegradable foam beads

PRODUCT
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Plasteco Co., Ltd. Company Profile

Plasteco Co., Ltd. Company Profile

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【PLA】Plant-derived biodegradable foam plastic material【Low environmental impact】

【PLA】Plant-derived biodegradable foam plastic material【Low environmental impact】

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Stirring Dehumidifying Dryer DryTeco-S

Stirring Dehumidifying Dryer DryTeco-S

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Plasteco Business and Product Introduction

Plasteco Business and Product Introduction

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Space design aimed at 'sustainability' with eco-friendly foam plastic [SDGs x Performing Arts]

Space design aimed at 'sustainability' with eco-friendly foam plastic [SDGs x Performing Arts]

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News about this product(67)

[With video] Please take a look at the rotation of the stirring blades! Introducing the resin dryer with stirring function from Plasteco: the dehumidifying dryer DryTeco-S.

  • Product news

Are you experiencing any issues with the resin dryer you are currently using? For those using resin dryers, Plasteco Co., Ltd., which manufactures foam products made from highly water-absorbent PLA resin (polylactic acid), has released the 【DryTeco-S Dehumidifying Dryer with Stirring Function】, which is suitable for drying resins that tend to stick or fuse together! 【DryTeco-S Dehumidifying Dryer with Stirring Function】 Equipped with a standard stirring function, the internal stirring blades rotate slowly to prevent the resin from sticking together. The rotation speed is not too fast, which helps prevent dusting. *You can view the rotation in the YouTube link below. Dehumidification, drying, and transportation are all combined into one machine. As a company that handles PLA products, we have developed a resin dryer that addresses specific needs. While it is recommended for drying highly water-absorbent resins, it can also be used for drying various types of resins, so please give it a try. We also manufacture and sell equipment for foaming dried resins. Please check our catalog, website, and Instagram for more information. Feel free to contact us anytime.

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Plasteco has released a plunger pump! The 12 standard lineup options can be flexibly customized according to customer needs!

  • Product news

The high-performance, high-pressure multi-purpose pump from Plus Tech Co., Ltd. is a plunger pump capable of precise liquid delivery for various fluids. You can choose from 12 standard models tailored to your specific applications, ranging from research uses such as HPLC to mass production. It supports high-pressure liquid delivery up to 40 MPa as standard, with a maximum flow rate ranging from 10 mL/min to 1000 mL/min. Depending on the characteristics of the fluid you will be using, we can flexibly accommodate any necessary options, such as piping heating heaters, cooling jackets, and plunger cleaning heads. Please feel free to consult us. Additionally, the pump features a simple structure, making maintenance easy for customers to perform themselves. As a manufacturer specializing in inert gas foaming, we offer not only this liquid delivery pump but also resin dryers equipped with stirring functions as standard, and gas supply units specifically for inert gas foaming, among many other products. Please take a look at our catalog, website, and Instagram, and feel free to contact us. We look forward to your inquiries.

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Plasteco-made [Supercritical Inert Gas Quantitative Supply Device] - Stable foaming can be achieved using low environmental impact inert gases.

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Plasteco Co., Ltd.'s 【Supercritical Inert Gas Foaming Molding System】 is a new extrusion foaming molding system that uses inert gases such as supercritical CO2 and N2. Recently, inert gases are being looked at as alternatives to traditional foaming agents in response to environmental issues! Attractions of Inert Gas Foaming: - Low global warming potential → Contributes to addressing environmental issues - No explosion or flammability → Eliminates the need for explosion-proof equipment, allowing for cost reduction - CO2 and N2 are produced as byproducts of industry, making them inexpensive → Possible reduction in foaming agent costs On the other hand, there have been challenges such as the difficulty of bubble control and instability in foaming. As a result, these issues have been a hindrance to the adoption of inert gas foaming. However, by using our 【Supercritical Inert Gas Quantitative Supply Device】 developed by our company, which specializes in inert gas foaming, stable high-magnification and ultra-fine foaming can be achieved even with inert gases. If you are interested in or concerned about inert gas foaming, please give it a try! Our company provides comprehensive support from raw materials to molding equipment and the development of molding processes. Please feel free to contact us.

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Plasteco, a manufacturer specializing in inert gas foaming, is committed to clean foaming that considers both people and the planet!

  • Company news

Plastic is an indispensable material in modern society, yet its use is being regulated due to environmental issues and the depletion of raw materials. Since its establishment, Plastico Co., Ltd. has consistently focused on developing environmentally friendly plastic products and their manufacturing technologies and equipment. Our unique technology, the Supercritical Inert Gas Foaming System, developed through years of research and development, utilizes inert gases such as CO2 and N2 as foaming agents. Conventional foaming agents such as freons, alternative freons, hydrocarbon gases, and chemical foaming agents have issues including ozone layer depletion, the emission of potent greenhouse gases, and concerns related to explosion, flammability, and toxicity, leading to the beginning of regulations on their use as foaming agents. In contrast, the foaming agents used in our foaming system are inert gases like CO2 and N2, which have a lower global warming potential compared to the aforementioned foaming agents, are safe as they are non-explosive and non-flammable, and are also inexpensive as they are produced as by-products of industrial processes. We also manufacture products made from biodegradable resins that are foamed with inert gases, and these products have consistently low environmental impact in both materials and manufacturing methods. For more details, please refer to our catalog and other materials.

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プラステコ

プラステコ 本社

Resin/Plastic

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Plasteco Co., Ltd. has consistently focused on developing environmentally friendly plastic products, as well as the manufacturing technologies and equipment for those products, since its founding. We will continue to promote environmentally harmonious technological innovation and aim to achieve a rich life by developing plastic technologies that are loved by people and considerate of the environment.

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