Support for predictive maintenance in the mainstream promotion of IoT in the manufacturing industry.
We will support the approach to predictive maintenance using IoT.
The utilization of IoT for maintenance can be summarized as follows: 1. Equipment Operation Management The goal is to record and collect actual data as a history of the operating status of equipment and lines, linking it to the necessity for general periodic maintenance and the replenishment of consumables. 2. Equipment Maintenance Support To carry out maintenance activities, it is essential to record information about the environment and the processes or operations that have taken place. IoT is utilized for data collection during the preparatory phase of such maintenance activities and for monitoring critical parameters, which are then reflected in the management of regular maintenance (daily maintenance conducted by production departments and periodic maintenance conducted by equipment maintenance departments). 3. Equipment Failure Monitoring (Detection) It detects any troubles such as delays in production processing, equipment stoppages, power outages, or delays in materials and consumables, and communicates this to the monitoring center to initiate repair instructions. At that time, a preliminary diagnosis is summarized and communicated before maintenance personnel arrive, thereby reducing the time required for the diagnostic process. 4. Equipment Failure Prediction It detects precursor data from past troubles (such as vibrations, unusual noises, temperature anomalies, etc.) and evaluates the likelihood of future troubles occurring (automatically assessed by IoT), sending alert information to the monitoring center.
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basic information
As an application of IoT, particularly in the context of Industry IoT related to production technology and factory management, we will organize the current mainstream utilization purpose in the form of safety measures. Originally, Industry IoT is a technology that can be utilized in various fields, ultimately aiming for smart factories, optimization, and autonomy. However, this time, we will first summarize the utilization content in terms of safety measures, given the current situation where small starts have become common.
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Applications/Examples of results
The approach to predictive maintenance, which will become mainstream in promoting IoT in the manufacturing industry, and guidance and support related to the adaptation of IoT for maintenance management will be the focus of consulting.
Company information
For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
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