All measures against human errors in the manufacturing industry hinge on the execution of PFMEA. We will support your company's PFMEA promotion!
In the manufacturing industry, there are various countermeasures for quality issues such as internal defects, supplier defects, and external complaints. (See below) 1. Concurrent engineering involving related departments, including design quality (front-loading activities). 2. As it is said that quality is built into the process, ensuring process quality through improved precision in condition management and outcome management. 3. Regarding human error countermeasures, which are said to inevitably occur probabilistically, measures should be taken such as thorough PFMEA implementation, setting FP, and promoting manualization. Among these, PFMEA is a must-have requirement for the manufacturing industry, so I would like to support this content. PFMEA: Process Failure Mode and Effects Analysis.
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basic information
We plan to promote the following content specifically. The basic concept of PFMEA is, as the name suggests, an analytical method that predicts defects in a planned process from various angles and takes preemptive measures based on their impact, occurrence, and detectability. However, since we cannot make significant investments in an already established line, we will do our utmost from both hardware and software perspectives to support the prevention of defects. (Supplement on the approach; it is best to proceed with a team formation.) PFMEA is something that process designers typically implement to some extent in their minds. However, to carry it out comprehensively and without omissions, it should be conducted as a team. (The team consists of cross-functional members such as design, engineering, quality assurance, production, and inspection.)
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Applications/Examples of results
We can respond at various phases. For example... 【New Product Response】 PFMEA at the product design stage allows for feedback to the product drawings, enabling issues to be addressed at a lower cost. For instance, it is important to incorporate anticipated defects, such as human errors related to wrong items, shortages, and incorrect assembly, as well as the ease of setting conditions, into the product design stage. 【Liquid Product Response】 For liquid products where the product design and processes are already established, introducing PFMEA as a response to actual process defects, inspection failures, and external complaints can be an effective measure. By reviewing the process from the beginning, analyzing past troubles, and utilizing analysis from perspectives suited to our company, we can implement measures such as FP (Fool Proof; Poka-Yoke) to address these issues.
Company information
For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
