Solve pharmaceutical manufacturers' challenges with an innovative powder dissolution machine/powder dissolution pump!
Melting technology that transforms the industry! Paving the way for the future of factories with reduced burden and improved quality.
We introduce the innovative features of a new dissolving machine for the heads of the equipment department and factories of pharmaceutical manufacturers. The powder dissolver/powder dissolving pump provides optimal solutions to conventional challenges. Firstly, the inlet is positioned at waist height, significantly reducing the burden on operators. This improves work efficiency and increases production speed. Additionally, it can be retrofitted to tanks of any capacity, eliminating the need for large-scale repair costs. Furthermore, the machine's unique technology allows for dissolution without the formation of lumps, which is noteworthy. Lumps can cause quality defects in the final process and may lead to unnecessary steps. This not only contributes to quality improvement and yield enhancement but also reduces raw material loss. As a specific achievement, the model 15A powder dissolver/powder dissolving pump can stir 145 kg of powder batter to a concentration of 42% in just 7 minutes when processing 200L of water (15°C). *For more details, please download the PDF or contact us.
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basic information
■Sanitary Design All parts except for the motor are made of materials equivalent to SUS304 as standard, keeping the inside of the melting machine always clean. ■Structure The special shape of the impeller allows for the rapid and even dispersion and dissolution of liquids and powders without creating lumps. It also has a pumping function, enabling the transfer of fluids simultaneously with dispersion and dissolution. The use of a low-speed 4-pole motor (1800 rpm/min) minimizes foaming. ■Wide Viscosity Range It accommodates a wide range of viscosities from low to high. ■Adjustable Solubility It is possible to adjust the rotation speed with an inverter or change the internal structure to avoid excessive shear. ■Easy to Disassemble and Clean ■High Versatility Various special specifications are possible, including the materials of mechanical seals, O-rings, and impellers, as well as the shapes of the base and some impellers. ■Contributes to Cost Reduction It comes standard with an IE3 premium efficiency motor. ■Support System We receive positive feedback for our maintenance services after product installation and for our response to any potential issues. We keep major consumable parts in stock at all times to ensure that there is no disruption to users' production.
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Applications/Examples of results
【Use Cases】 ■Dairy: Milk and lactic acid beverage production line, yogurt production line ■Beverages: Tea-based beverage production line, vegetable and fruit-based beverage production line ■Food: Ham and bacon production line, seasoning liquid production line ■Pharmaceuticals/Chemicals/Textiles/Paints/Semiconductors: Ringer production line, fiber production line, etc. *For more details, please download the PDF or feel free to contact us.
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Company information
Our company has developed melting machines that respond to diverse needs alongside the development of the dairy industry in Japan. Various essential products for daily life, such as ham, yogurt, and juice displayed in convenience stores and supermarkets, are produced using our melting machines. In recent years, the use of our machines has also increased in a wide range of industries, including "pharmaceuticals," "chemical industrial products," and "semiconductors." If you have any inquiries or questions, please feel free to contact us.