Improving the efficiency of pharmaceutical manufacturing lines! Solving problems with non-stick coatings.
MRS coating
Improving manufacturing line efficiency! Solving sticking problems with non-stick "MRS coating."
This manufacturer was facing a problem in the manufacturing process of pain-relieving and anti-inflammatory adhesive patches (wet compresses), where products were sticking to the transport equipment, leading to line stoppages and product defects. The product consists of a three-layer structure, with an effective ingredient-containing paste layered on a supporting substrate and a release film. This paste was coming into contact with the transport guide, causing adhesion, which resulted in line stoppages and product bending defects. In response, we proposed the "MRS Coating," which excels in non-adhesiveness. This coating is effective even against adhesives like those found in duct tape. As a result of evaluations conducted with actual products and samples, it was confirmed that there was no sticking, and it was adopted for use in the actual machines. As a result, the sticking issues were eliminated, leading to a reduction in defective products, an improvement in the good product rate, and a decrease in maintenance time associated with line stoppages. Are you facing similar issues? The "MRS Coating" may contribute to improving the efficiency of your manufacturing line. Please feel free to contact us for more information.
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basic information
"MRS Coating" 【Introducing a part of the lineup】 - Release properties (non-stick) + solvent resistance → MRS-102 - Release properties (non-stick) + film hardness (9H) → MRS-014 - Release properties (non-stick) + heat resistance (300℃) → MRS-004 - Release properties (non-stick) + low-temperature processability (below 80℃) For more details, please download the PDF or contact us.
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Applications/Examples of results
Processing Examples ◆ Adhesive Paper Transport Roller Prevention of adhesive sticking to the transport roll 【Can be cleaned with solvents / Smooth surface without irregularities for easy wiping】 ◆ Film Cutting Table Prevention of sticking to the placement surface 【Can be cleaned with solvents / Smooth surface without irregularities for easy wiping】 ◆ Measuring Cup Prevention of sticking (residue) of measured items 【Can be cleaned with solvents / Good drainage with water-repellent properties / Smooth surface without irregularities for easy wiping】 ◆ Sandwich Cutting Blade Prevention of sticking to the blade 【Can be cleaned with solvents / Thin film does not change the sharpness of the blade】 For more details, please download the PDF or contact us.
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Company information
To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.
![[Presenting Solutions] Examples of not adhering the base and sheet of the automatic cutting machine.](https://image.mono.ipros.com/public/product/image/795/2000490518/IPROS27397518641872432099.jpeg?w=280&h=280)
![[Case Study] Unable to manage the dimensions and shapes of parts that undergo surface treatment.](https://image.mono.ipros.com/public/product/image/2068203/IPROS7764406603704587704.png?w=280&h=280)
