The same quality as mass-produced products, only when needed, in the necessary quantity, and at the necessary cost.
Vacuum casting offers cost advantages for resin molded products with fewer than 100 sets per year. By using silicone rubber molds instead of metal molds, total costs can be kept low. There is an increasing track record of using UL94 V-0 certified casting materials for resin housings in medical devices, not just for prototypes but as mass-produced parts. This is a flame-retardant grade polyurethane resin for vacuum casting. It is a material that has practical strength and dimensional stability even for small lot production parts. If you need parts supplied in units of 10 or 20, manufacturing can be faster and cheaper than machined parts. In our vacuum casting process, we can start production as soon as 3 days after the master model is completed. We can produce 20 vacuum cast parts in 3 weeks, and with 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, but we can also create silicone rubber molds from your supplied master model. Would you like to try the speedy procurement of vacuum casting for application functionality checks or mold considerations?
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basic information
Vacuum casting is a technology for efficiently manufacturing high-quality and complex-shaped resin parts. It is also referred to as silicone casting. It duplicates the master model shape using a silicone mold. Small lot production is a manufacturing method used for OEM production of products in quantities of 100 units or less. Our company specializes in small lot production, which allows for flexible product offerings tailored to customer needs. We propose on-demand production to reduce initial costs and inventory management burdens. Our website introduces the features, advantages, and case studies of vacuum casting technology. 【Features】 ■ Maximum size (flat items): 1200 x 1200 x 200 mm ■ Maximum size (box items): 600 x 600 x 300 mm ■ Equivalent to ABS, equivalent to PP ■ Capable of replicating transparent products equivalent to acrylic resin ■ High transparency resistant to yellowing, heat-resistant, flame-retardant (UL standard V-0) ■ Silicone rubber and urethane rubber (hardness can be adjusted) ■ Simultaneous injection molding of insert and outsert parts is possible (insert nuts, terminals, etc.)
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Applications/Examples of results
【Applications】 ◎ Healthcare and medical devices ◎ Robots (transport robots, security robots, etc.) ◎ Next-generation automobiles and motorcycles (electrical components, various in-vehicle devices) ◎ Commercial facility displays (theme park decorations, objects, coil and electronic board encapsulation) ◎ Electronic devices ◎ Information and communication equipment
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Company information
Since our establishment in 1985, we have continuously challenged ourselves to improve technology and pursue high quality as a specialized company in vacuum casting, always responding promptly to user needs. We have also developed a groundbreaking technology that applies vacuum casting to gypsum casting. With this unique technology, we are engaged in prototyping and small-scale production of aluminum and zinc alloys in precision casting. We invite you to utilize our vacuum casting and precision gypsum casting for your prototyping development.