Case Study of Automated Appearance Inspection: Example of Foreign Object Separation Inspection Using AI
Image Processing Visual Inspection System "iVision"
A case study of the automation of visual inspection that determines waste and foreign objects other than products flowing on the conveyor as outside the inspection target, inspecting only the products!
Would you like to switch from "visual inspection" to "automated inspection using cameras" to exclude debris and foreign objects contained in products flowing on the conveyor and only inspect the products? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that ignores foreign objects during transport and performs appearance inspections solely on the products. While it is possible to ignore specific foreign objects and conduct inspections with conventional inspection devices, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be performed on the conveyor without creating a separate inspection system ■ Realization of image processing inspection devices using AI ■ Addresses defects that were difficult to detect with conventional inspection systems ■ The device can be modified based on the inspection content *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection equipment utilizing AI 【Case Studies】 ■Metal components ■Plastic components ■Wooden components *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)