Case Study of Automated Visual Inspection: Metal Plate Dent Inspection Using 3D Sensors and Cameras
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection by installing a camera and 3D sensor on a general-purpose XY stage to check the size, depth, and condition of dents on a steel plate!
Regarding the inspection of the shape, size, and depth of dents that occur on steel plates, would you consider switching from "visual inspection" to "automated inspection using cameras and 3D sensors"? We would like to introduce a practical example of the "iVision Robot," which enables inspection by installing a camera and 3D sensor on a general-purpose XY stage moving device. By using both a camera and a 3D sensor, we can create an inspection device that combines the strengths of each, allowing for accurate confirmation of defective conditions. 【Features of this system】 ■ Realization of an inspection device that can confirm three-dimensional shapes using a camera and 3D sensor ■ Ability to comprehensively assess the condition of defective areas using both the camera and sensor ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Inspection device using a combination of camera and sensor 【Case Studies】 ■ Metal materials such as steel plates ■ Wooden materials such as wooden boards *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)