Leveraging the characteristics of high damping, it contributes to the high precision and high speed of machines. Achieving stable supply with pure domestic production.
"Mineral Casting" is a polymer concrete that solidifies aggregates with resin, featuring high damping properties, low thermal conductivity, and electrical insulation. By adopting it in machinery, high levels of damping can be achieved, and through a hybrid structure that fills a cast iron frame with mineral casting, it can also achieve high rigidity equivalent to cast iron. [Features] - Approximately 10 times the damping performance compared to cast iron (FC300), about 1/30 the thermal conductivity, and high electrical insulation - Significant reduction in manufacturing processes by incorporating insert nuts, grounding wires, coolant pipes, etc. (total cost reduction) - No melting process, greatly reducing CO2 emissions - High-precision transfer technology (0.003 to 0.007mm/1000mm) reduces costs through processing-free methods - Purely domestically produced with stable supply (production line with a capacity of 2000t/year will be fully operational from April) - Maximum size of 3,900×3,100mm, height of 4,000mm, and capable of handling up to 15t *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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basic information
Our company has formed a business partnership with RAMPF Group, a German manufacturer of mineral casting. By combining RAMPF Group's mineral casting technology with our polymer concrete production technology, which we have accumulated over 40 years for civil engineering applications, we began manufacturing and selling mineral casting products under the Hinode brand starting in April 2024. *For more details, please refer to the materials. Feel free to contact us with any inquiries.*
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We are a professional group in casting that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★Examples of issues: - Struggling with small lot production - Having trouble with the performance range of castings according to JIS standards - Difficulty managing diverse small-lot production - Challenges in design, development, production, procurement, assembly, and quality control of parts - Struggling to select cast iron, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Concerned about changes in machine precision due to thermal expansion of cast iron from temperature fluctuations - Facing challenges in reviewing supply chain management due to global risks - Dissatisfaction with the characteristics of casting components ★Hinode's solution examples: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for casting characteristics and selection methods