Automatically collate card materials, SUS plates, and films, separate the SUS plates after pressing, and then resupply them to the collating section after cleaning the SUS plates.
The separation work of SUS plates and film sheets after the collating press involves challenges related to static electricity. Therefore, Rise One has achieved fully automated equipment for the separation of SUS plates after pressing and for cleaning the SUS plates to re-supply them to the collating section. This ensures full automation of the collating process and stable production numbers through continuous operation, while also improving the takt time. ◇ The collating configuration can be arbitrarily set according to the front and back of the product, orientation, position, presence or absence of film, thickness of the SUS plate, and can also accommodate changes in the order of product supply. ◇ Completion of collating and supply to the press machine in 10 stages/40 minutes. One stage consists of 10 layers (one layer made up of SUS plate, film, product, film, and SUS plate). 200 products/40 minutes. Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustment, installation, and maintenance and improvement proposals after delivery.
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basic information
■ Achieving full automation and labor reduction by transporting the products with a 6-axis robot and a SCARA robot. ■ After separation, cleaning the film and SUS plates for re-supply to the collating section. ■ The collating configuration can be set arbitrarily according to the front and back of the product, orientation, position, presence of film, thickness of SUS plates, and changes in the order of product supply. ■ Completion of collating and supply to the press machine in 10 stages/40 minutes. One stage consists of 10 layers (1 layer made up of SUS plate, film, product, film, SUS plate). 200 products/40 minutes. ■ Automatic product supply from the previous process using AMR. ■ Dust is shut out by a cover that encloses the entire device.
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Applications/Examples of results
A device that automatically collates card materials, SUS plates, and films in the specified orientation and with the specified number of layers and steps, separates the SUS plates from the card materials after pressing, and then resupplies them to the collating section after cleaning the SUS plates.
Company information
Our company manufactures custom control devices for customers advancing automation and labor-saving in FA, including hardware and software design and production, as well as electronic circuit design, for applications such as automobiles. We also create FA equipment tailored to specific needs, including those for semiconductor manufacturing, card production, image inspection, and transport devices. To bring our customers' ideas to life, we provide a consistent service from development, design, assembly adjustment, to after-sales maintenance, and we have garnered support from a wide range of customers in the FA industry. We respond to various customer requests, such as developing equipment not available in the market, creating compact systems with carefully selected minimal functions, and modifying existing equipment. Please leave the support for your energy-saving and labor-saving initiatives to our skilled engineers, who have accumulated knowledge and experience!
![Card manufacturing equipment [Fully automatic collating system for press machine installation]](https://image.mono.ipros.com/public/product/image/f71/2000647789/IPROS40197446595194923772.png?w=280&h=280)
