A collating device that bonds sheets processed in a separate process with unprocessed sheets (up to 4 layers) using an ultrasonic welding machine.
We conduct image and quality inspections of processed sheets, punch the NG areas, and handle them accordingly. ◇ Takt time: 36 seconds/sheet (100 sheets/hour) *18 processes completed per sheet ◇ NG punch position and size can be set ◇ Collation with ultrasonic welding machine. Welding time is 0.8 seconds per cycle. Collation accuracy is ±0.2 mm ◇ Anti-vibration measures for cameras and lenses Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!
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basic information
1. Supply the first sheet. 2. Supply the processed second sheet. 3. Conduct functional and visual inspections, and punch the defective areas. 4. Collate the third and fourth sheets (up to 4 layers). 5. Thickness inspection and product discharge. ■ Takt time: 36 seconds/sheet (100 sheets/hour) *18 processed sheets per sheet ■ Maximum stacking number for each sheet is 200 sheets. ■ Two-sheet detection function. ■ Sheet remaining detection function. Sheet replenishment function available during automatic operation. ■ NG punch position and size can be set. ■ Collation using ultrasonic welding machine. Welding time is 0.8 seconds per cycle. Collation accuracy is ±0.2mm. ■ Exhaust duct installed to suck in chlorine gas generated at the collation area. ■ Vibration prevention measures for cameras and lenses. ■ Linked with the upper-level factory system. ■ Dust is shut out by a cover that encloses the entire device.
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Applications/Examples of results
It is a device that automatically collates four sheets. The collating process is done using an ultrasonic welding machine. Processed sheets undergo image inspection and functional testing, and defective areas are punched (punch specifications can be set).
Company information
[Delivering optimal on-site solutions through a one-stop service—from developing unique equipment not found on the market to retrofitting existing systems] Rise One provides custom-made automation and labor-saving systems to clients across a wide range of industries. Our offerings span from automotive inspection systems and ECU testers to factory automation (FA) equipment for semiconductor manufacturing, card production, and image inspection. Whether you need to build specialized machinery or retrofit existing equipment to save labor and reduce energy consumption, our experienced technical team provides comprehensive support—covering everything from hardware and software design to manufacturing, assembly, and maintenance. We excel at solving on-site challenges that off-the-shelf products cannot address. Please consider partnering with us for your manufacturing needs.
