Achieving machining accuracy comparable to solid! Introducing examples of tool consolidation.
We would like to introduce a case where rough machining and finishing of aluminum were consolidated using our "Aero Chipper Mini." The customer was using two types of tools: a TA tool for rough machining and a solid end mill for finishing, and they wanted to reduce the cost of the solid end mill. Therefore, we achieved both rough and finishing machining with our product, consolidating the tools. We also achieved machining accuracy comparable to that of a solid end mill in the finishing process. [Case Overview (Partial)] ■ Workpiece: Shaft component ■ Material: Aluminum alloy (A5052) ■ Challenges - Using two types of tools: TA tool for rough machining and solid end mill for finishing - Wanting to reduce the cost of the solid end mill *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Solution: Improvement with "Aero Chipper Mini MAM Type" ■Improvement Results - Achieved rough and finish machining with this product, consolidating tools - Achieved machining accuracy comparable to solid tools in finish machining *For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.
![[Processing Example] Improved chip trouble in end mill counterboring operations.](https://image.mono.ipros.com/public/product/image/ec7/2001180892/IPROS41941676007705200802.png?w=280&h=280)
