High efficiency and productivity improvement, multi-blade diamond face mill, regrind/replacement head type.
Compatible with 'SFP Series', 'Nova E'z Disc', 'Nova E'z Disc-mini'
Significantly reduce processing time with high-speed and stable high-efficiency machining! The face mill excels in aluminum milling for automotive parts and more.
The "Multi-Blade Diamond Face Mill" reduces processing time through high-speed and stable machining with its multi-blade design. It excels in milling aluminum parts, including automotive components, and can also handle a variety of materials such as resins and brittle materials. We introduce the 【Regrind Type SFP】 and the 【Head Exchange Type Nova E’z Disc / Nova E'z Disc-mini】! ■ Regrind Type SFP - A brazed regrind type that does not require edge adjustment. - Achieves high-efficiency machining by increasing the number of blades with our unique brazing technology. Multi-blade specifications with blade diameters of φ50x16z and φ125x32z. ■ Head Exchange Type Nova E’z Disc / Nova E'z Disc-mini - Only the circular saw-shaped disc is replaced while reusing the body. All PCD blades can be replaced at once in a short time of 3 to 5 minutes. - Blade edge adjustment is completely unnecessary, as only the disc is replaced using a torque wrench. - The mini version features small diameters of Φ25-6z, Φ30-8z, and Φ40-10z with an ultra-multi-blade design. The number of blades is 1.7 to 2 times that of other companies. ⇒ Contributes to cost reduction through improved surface roughness, shortened cycle times, and extended tool life. * A collection of case studies by issue is now available! Please check it out from the PDF download.
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basic information
【Lineup】 ■ Regrind Type SFP - With Shank Type - Cutter Type - Fixed Length Type ■ Head Exchange Type Nova E’z Disc - With Shank Type - Cutter Type - Cutter Type for Small Spindle Machines ■ Head Exchange Type Nova E’z Disc-mini - With Shank Type
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Applications/Examples of results
【Examples of Processed Items】 Automotive parts such as cylinder blocks, cylinder heads, timing chain covers, cam caps, mission cases, gear cases (aluminum alloy), and timing chain covers (aluminum alloy). ■ Regrinding Type SFP - Processed Part: Cam Housing - Tool Specifications: Blade Diameter φ63, Number of Blades 16P, Cutter Type - Cutting Conditions: S=10,000rpm, F=12.8m/min, fz=0.08mm/t Result: Surface roughness improved to within Ra0.2μm, and production cycle time also improved. ■ Head Exchange Type Nova E’z Disc - Processed Part: Timing Chain Cover - Tool Specifications: Blade Diameter φ80, Number of Blades 16P, Cutter Type - Cutting Conditions: S=10,000rpm, F=12m/min, fz=0.075mm/t Result: Achieved processing speed three times that of competitors. Tool life also improved by 1.4 times.
Detailed information
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[Regrinding Type SFP] Internal lubrication with coolant at the cutting edge The coolant at the cutting edge effectively acts on the machining point, enabling the discharge of chips and preventing machining defects caused by the adhesion and entrapment of generated chips.
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【Head Exchangeable Nova E’z Disc】 Significantly reduced installation time Replacement can be completed in under 5 minutes using a torque wrench Achieves a substantial time reduction compared to insert replacement.
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[Head exchangeable Nova E’z Disc-mini] Achieves 1.7 to 2 times more cutting edges compared to other manufacturers. Blade replacement is completed with just one special center bolt fastening.
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Company information
Since its founding over 120 years ago, Kanefusa has pursued cutting-edge technology for various industrial production as a comprehensive manufacturer of industrial machine blades, consistently providing the highest quality products. As a leading company in the industrial machine blade industry, we strive to become a top brand in the global market, focusing on creating and supplying products that we can proudly present to the world. We are committed to developing unique products that maximize customer satisfaction and create high added value.
