"Reference video available" Scratch and dirt inspection speed 0.3 seconds per item Achieving zero missed quality control with the accuracy of robots and the power of image processing.
Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.
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Two containers are taken out from the container stocker by the XYZ3 axis robot and placed into a jig on the conveyor. Image processing is performed with five cameras, and only the acceptable products are sent to the stocker by the gantry robot. Defective products are placed into a disposal box. All of the above operations are carried out without stopping the conveyor. ■ Vacuum-formed containers for injection liquid ampoules (0.2×8×30×30mm) Inspection speed for surface scratches and dirt on the container: 0.3 seconds per unit Image inspection systems utilizing robots are being introduced in manufacturing and quality control environments to achieve high-precision and efficient inspections. These systems demonstrate superior performance compared to traditional manual or automated inspections by combining the high operational precision of robots with image processing technology. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company is also capable of providing peripheral equipment, and our employees take full responsibility for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will listen to our customers' needs and provide clear proposals. We also accept orders for processed products, not just automated machines. Please feel free to consult with us.
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Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.
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"Example of Introduction" This is an image inspection device using automatic machinery without the use of robots.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.