Inspection at a speed of 0.3 seconds per item! Instantly analyzes scratches and dirt! Supports accurate judgment.
Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspections, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variation and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and applications. It is used in a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.
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basic information
"Quality Control" ■ Ampoule Case (Vacuum-formed Product) Shape and Dirt Inspection A device that inspects ampoule cases lined up on a tray at a speed of 0.3 seconds per unit, only storing good products in the storage case. ■ Inspection Equipment for Product Dirt, Scratches, and Unfoamed Areas A device that inspects a total of 6 locations (front and back of the product, and four edges) with 6 cameras at a rate of 1 second per unit. We have partnered with companies that have a proven track record in image processing analysis technology and have delivered numerous inspection devices. - Dirt inspection device for panel protective films - Inspection device for automotive electronic components - Inspection device for coils for smartphones - Image inspection device using a robotic arm Due to "labor shortages and reduction of labor costs," more companies are considering the introduction of automated machines. Our company is also capable of providing peripheral equipment, and our employees take full responsibility for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will closely align with our customers' needs and provide clear proposals. We also accept orders for processed products, not just automated machines. Please feel free to consult with us.
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Delivery Time
Applications/Examples of results
Delivery Performance (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
Detailed information
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It displays on the screen when checking for scratches and dirt.
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The inspected parts are classified as pass or fail and separated into left and right.
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Image inspection device using a fist robot. There is a dedicated page on the product list of Sanada Manufacturing Co., Ltd.
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Image inspection device using a knuckle robot
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.