We can provide consistent production of "customized metal materials" from raw material formulation to the shaping of the base materials.
We apply the manufacturing technology of our product COBARION to offer contract melting of special alloys. We provide integrated production not only for melting but also for forging and rolling, and we can also support small-scale prototype development. Vacuum melting starts from the formulation of raw materials. Leveraging this strength, we can produce "customer-customized alloys" and support various research and development through metal material prototyping. 【Features】 ■ We can manufacture "customer-customized metal materials" through metal melting. ■ We excel in controlling the composition of trace elements. ■ Our ingots are available in minimum weights of 6kg, 15kg, 30kg, 36kg, and 100kg. ■ We can also accommodate subsequent plastic processing (homogenization heat treatment, hot forging, rolling, etc.). ■ We accept contract processing for hot forging and hot rolling as well. ■ We prioritize short delivery times. 【Are you facing any of these issues...?】 ■ The metal materials you have been using are difficult to obtain because the existing manufacturer has stopped production. ■ There are no manufacturers willing to accommodate you since your annual usage is less than 100kg. ■ You want to create ingots with several different compositions and make plates to produce and evaluate test pieces. ■ You would like to have a size reduction of billets done in a short time.
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basic information
■Ibaraki High Value-Added Cobalt Alloy "COBARION" COBARION-LC, COBARION-HC, COBARION-101 [For fluororesin molding machine parts] COBARION-159 [For friction stir welding tools] COBARION-TSE [For heat-resistant spring materials] ■Copper Alloys for Resistors CMS-1, CMN ■Manufacturable Materials Rich melting track record of Fe-based, Co-based, Ni-based, Cu-based, etc. ■Melting Weight (Ingot Weight) 6kg, 15kg, 30kg, 36kg, 100kg ■Forging and Rolling Temperature Electric Furnace: 600℃ to 1250℃ ■Forging Dimensions Plate thickness 40mm × Width 120mm × Length 500mm, 50mm × 50mm × Length 1000mm ■Rolling Dimensions Plate thickness 4.0mm to 10mm, Bar material is octagonal 27mm *The above is just an example, so please contact us directly for more details. Alternatively, please download the catalog.
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Applications/Examples of results
■CoCrMo, CoCrW, CoNiCrMo series alloys ■Ni-based alloys ■Ni-Cu alloys ■Cu-Mn alloys ■Fe-Ni alloys, Fe-Mn alloys ■Cu alloys ■Pure metals (Fe, Ni, Cu, Co, etc.) ■Functional materials ■Special steels ■SUS steel, maraging steel, electrical steel sheets, permalloy, electrical stainless steel ■Damping alloys, hydrogen embrittlement resistant stainless steel, piano wire, etc.
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Company information
Aiwa Co., Ltd. Metal Division was established through a collaboration project between the Iwate Prefecture and the Tohoku University Institute of Metal Materials. It serves as the manufacturing base for the cobalt alloy "COBARION," originating from the "Iron Town" of Kamaishi. Utilizing the technical know-how gained from the development and practical application of "COBARION," we engage in the development and manufacturing of various special alloys. From material selection to melting, forging, rolling, and machining, you can rely on Aiwa Metal Division as your one-stop shop for alloy materials. We handle everything from the production of ingots using 30kg and 100kg vacuum melting furnaces to hot plastic processing with a 600-ton hydraulic press and rolling mill, accommodating small-scale prototypes and development that are difficult for major special alloy manufacturers to manage. We also have a track record of joint development of functional metal materials such as special steels, magnetic materials, resistive materials, and spring materials that are hard to obtain in the market, as well as original alloys customized for our customers. We are confident that we can be of assistance as a material developer and supplier.