[AI Image Inspection Case] Inspection of containers with cushioning materials for transportation.
Determine abnormalities in 12 locations of cushioning material corrugated cardboard!
We consulted with another company with a budget of 500,000 yen, but they said that a precise inspection could not be done in just a few seconds. We received a request from a distribution and logistics manufacturer who wants to implement a process where, without needing precision, they can make a preliminary judgment in a few seconds on whether there is a "possibility of being NG" for specific items, which would then be checked by a person. This is regarding the inspection of containers with cushioning materials for transportation. By using EasyInspector's "comparison with master images" function, we were able to determine abnormalities in 12 locations of the cushioning cardboard in 0.25 seconds. The left image successfully detected and judged a misinstallation of the Santec foam component. The right image incorrectly judged the defective part. To ensure accurate judgment, it is important to enhance the imaging environment by adding lighting to make the image brighter, clearly darkening the shadowed areas, and adjusting the camera position to be further away and as vertical as possible to minimize hidden parts due to the partition board.
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[Software Used] EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package allows inspection by comparing with the master image.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.